The use of dolomite as foaming agent and its effect on the microstructure of aluminium metal foams—Comparison to titanium hydride

Proceedings of: 8th EUFOAM Conference. Borovets, Bulgaria, 14-16 July 2010.In this paper dolomite MgCa(CO₃)₂ a naturally occurring mineral was demonstrated to be an effective foaming and stabilizing agent for aluminium with several notable advantages relative to the currently used titanium hydride foaming agent. Characteristic cell structures and microstructural features of foams produced with a dolomite foaming agent are examined and the properties of dolomite based foams produced in a one step process are compared with those produced using titanium hydride based process. The most notable structural feature of dolomite based foams is a smaller cell size and thinner cell faces. Foaming with MgCa(CO₃)₂ also gives rise to a marked increase in the stability of molten foams with a large range of foaming temperatures possible, and an almost complete absence of melt drainage even with extended foaming times. Many of these properties are attributed to the cell surfaces being covered by a thin oxide film formed during the foaming process.Publicad

A FEA-Based Methodology to Predict the Osteotome Wear Status during Nasal Bone Surgical Operations

A FEA-based methodology was developed in order to predict the wear status of an osteotome (surgical instrument) during its use in a lateral nasal bone osteotomy considering its fatigue strength. The latter parameter was determined by appropriate FEM-evaluation of the perpendicular impact test results. For the simulation of the surgical procedure, two scenarios were examined: (i) when utilizing a brand new osteotome and (ii) when utilizing an already used osteotome characterized by decreased fatigue strength. The actual nasal bone geometry used in the FEA model was obtained from a high-resolution, maxillofacial, computed tomography (CT) scan of a single patient. In both cases examined, depiction of fracture patterns for the osteotome and the nasal bone were obtained. The wear of a new osteotome and an already used osteotome was also calculated and compared. The developed von Mises stresses in both the osteotome and nasal bone were depicted. The proposed methodology allowed an accurate prediction of the critical number of impacts that the osteotome can receive during the lateral nasal osteotomy which is followed in all rhinoplasties. Based on the developed methodology, a preventive replacement of the osteotome before its extensive fracture can be determined, thereby minimizing the risk of postoperative complications

Insights into building a digital twin of closed-cell aluminum foam during impact loading: Microstructural, experimental and finite element investigations

The mechanical behavior of metal foams under impact loading depends on multiple and complex parameters like impact velocity, strain-rate, local plastic deformation, oscillating and micro-inertial effects, etc. The prediction of the behavior of metal foams that are subject to impact loads is still challenging and engineering application of these materials typically requires time-consuming experimental tests. Numerical models based on the finite element method (FEM) can contribute to minimizing the experimentation effort. Realistic FEM models were built that account both for the macro- and micro-scopic characteristics of the porous material, explain the acting mechanisms that take place during impact, and study the yield properties as well as the energy absorption during the impact of closed-cell aluminum foams. The simulation results are compared with the ones derived from respective experimental uniaxial tests. Two different modeling approaches were applied thus creating two models. The first model relies on a cell-based method where the initial geometry of the foam was generated based on the Voronoi tessellation algorithm and the second one relies on the isotropic, strain-hardening, and continuum-based model developed by Deshpande-Fleck. The outcome of the investigation sheds light on the metal foam behavior under impact by explaining macro- and micro-structural phenomena that develop during impact

Copper foams in water treatment technology: Removal of hexavalent chromium

Open-cell copper foams were prepared using a space holder technique and tested as filter-beds for the uptake and reduction of Cr(VI) in drinking water. The use of raw cane sugar as a space holder provides an environmentally friendly method for the production of foams with controllable porous network characteristics. Specifically, by applying a sugar volume of 70-80% with particle sizes in the range of 0.35-0.70. mm, it was possible to obtain final porosity of 65%, high structural stability, and enhanced interconnectivity of macropores required for the free flow of treated water. Smaller sugar particles ensure a smaller pore size and a higher specific surface area, favoring the interaction of water with the effective copper surface. Column tests indicated that a realistic filtering system using the Cu-foam can operate with complete Cr(VI) removal and minimum Cu leaching in the pH. 7 ± 0.2 range, capturing chromium in the form of Cr(III) and Cr(VI) oxides. Chromium is homogeneously distributed and incorporated into the copper porous network allowing an almost unlimited lifetime of effective use compared to common adsorbents. © 2015 Elsevier Ltd