Modeling and Performance Evaluation of Machining Spindle with Active Magnetic Bearings

Active magnetic bearings (AMBs) are increasingly employed in the machine tool industry to exploit their advantages over classical bearings such as high speed capability, rotation accuracy, high stiffness, and accurate displacement tracking capability. Furthermore, the possibility of on-line monitoring of the machining process (e.g., cutting force measurement, tool wear) makes AMB spindles very appealing to the High-Speed Machining (HSM) industry. Despite significant progress already reached in HSM technology, there remain numerous open challenges in modeling and control of magnetic bearings as applied to machining spindles. These include optimum control given AMB magnetic saturation levels, management of nonlinear effects, reduction of chatter, and rotor properties. This paper describes a five-degree-of-freedom, high-speed machining spindle supported on AMBs. The rotordynamic modeling and experimentally extracted transfer functions are presented and analyzed. The experimentally measured tool tip compliance is used to compare PID and mu-synthesis control schemes. The primary finding is that the achieved tool tip stiffness is substantially higher with the μ-synthesized controllers than with the best PID we were able to design

A Wide Bandwidth Model for the Electrical Impedance of Magnetic BearingS

Magnetic bearings are often designed using magnetic circuit theory. When these bearings are built, however, effects not included in the usual circuit theory formulation have a significant influence on bearing performance. Two significant sources of error in the circuit theory approach are the neglect of leakage and fringing effects and the neglect of eddy current effects. This work formulates an augmented circuit model in which eddy current and flux leakage and fringing effects are included. Through the use of this model, eddy current power losses and actuator bandwidth can be derived. Electrical impedance predictions from the model are found to be in good agreement with experimental data from a typical magnetic bearing

Finishing the euchromatic sequence of the human genome

The sequence of the human genome encodes the genetic instructions for human physiology, as well as rich information about human evolution. In 2001, the International Human Genome Sequencing Consortium reported a draft sequence of the euchromatic portion of the human genome. Since then, the international collaboration has worked to convert this draft into a genome sequence with high accuracy and nearly complete coverage. Here, we report the result of this finishing process. The current genome sequence (Build 35) contains 2.85 billion nucleotides interrupted by only 341 gaps. It covers ∼99% of the euchromatic genome and is accurate to an error rate of ∼1 event per 100,000 bases. Many of the remaining euchromatic gaps are associated with segmental duplications and will require focused work with new methods. The near-complete sequence, the first for a vertebrate, greatly improves the precision of biological analyses of the human genome including studies of gene number, birth and death. Notably, the human enome seems to encode only 20,000-25,000 protein-coding genes. The genome sequence reported here should serve as a firm foundation for biomedical research in the decades ahead

Bi-allelic Loss-of-Function CACNA1B Mutations in Progressive Epilepsy-Dyskinesia.

The occurrence of non-epileptic hyperkinetic movements in the context of developmental epileptic encephalopathies is an increasingly recognized phenomenon. Identification of causative mutations provides an important insight into common pathogenic mechanisms that cause both seizures and abnormal motor control. We report bi-allelic loss-of-function CACNA1B variants in six children from three unrelated families whose affected members present with a complex and progressive neurological syndrome. All affected individuals presented with epileptic encephalopathy, severe neurodevelopmental delay (often with regression), and a hyperkinetic movement disorder. Additional neurological features included postnatal microcephaly and hypotonia. Five children died in childhood or adolescence (mean age of death: 9 years), mainly as a result of secondary respiratory complications. CACNA1B encodes the pore-forming subunit of the pre-synaptic neuronal voltage-gated calcium channel Cav2.2/N-type, crucial for SNARE-mediated neurotransmission, particularly in the early postnatal period. Bi-allelic loss-of-function variants in CACNA1B are predicted to cause disruption of Ca2+ influx, leading to impaired synaptic neurotransmission. The resultant effect on neuronal function is likely to be important in the development of involuntary movements and epilepsy. Overall, our findings provide further evidence for the key role of Cav2.2 in normal human neurodevelopment.MAK is funded by an NIHR Research Professorship and receives funding from the Wellcome Trust, Great Ormond Street Children's Hospital Charity, and Rosetrees Trust. E.M. received funding from the Rosetrees Trust (CD-A53) and Great Ormond Street Hospital Children's Charity. K.G. received funding from Temple Street Foundation. A.M. is funded by Great Ormond Street Hospital, the National Institute for Health Research (NIHR), and Biomedical Research Centre. F.L.R. and D.G. are funded by Cambridge Biomedical Research Centre. K.C. and A.S.J. are funded by NIHR Bioresource for Rare Diseases. The DDD Study presents independent research commissioned by the Health Innovation Challenge Fund (grant number HICF-1009-003), a parallel funding partnership between the Wellcome Trust and the Department of Health, and the Wellcome Trust Sanger Institute (grant number WT098051). We acknowledge support from the UK Department of Health via the NIHR comprehensive Biomedical Research Centre award to Guy's and St. Thomas' National Health Service (NHS) Foundation Trust in partnership with King's College London. This research was also supported by the NIHR Great Ormond Street Hospital Biomedical Research Centre. J.H.C. is in receipt of an NIHR Senior Investigator Award. The research team acknowledges the support of the NIHR through the Comprehensive Clinical Research Network. The views expressed are those of the author(s) and not necessarily those of the NHS, the NIHR, Department of Health, or Wellcome Trust. E.R.M. acknowledges support from NIHR Cambridge Biomedical Research Centre, an NIHR Senior Investigator Award, and the University of Cambridge has received salary support in respect of E.R.M. from the NHS in the East of England through the Clinical Academic Reserve. I.E.S. is supported by the National Health and Medical Research Council of Australia (Program Grant and Practitioner Fellowship)

Actuators for Active Magnetic Bearings

The literature of active magnetic bearing (AMB) technology dates back to at least 1937 when the earliest work that clearly describes an active magnetic bearing system was published by Jesse Beams [...

Positive Real Zeros in Flexible Beams

Feedback control of flexible structures naturally involves actuators and sensors that often cannot be placed at the same point in the structure. It has been widely recognized that this noncollocation can lead to difficult control problems and, in particular, difficulty in achieving high robustness to variation in the dynamic properties of the structure. This problem has previously been traced to transmission zeros in the dynamic transfer function between sensor location and actuator location, especially those lying on the positive real axis in the complex plane. In this artie/e, the physical significance of these zeros is explored and the dynamic properties of beams that give rise to real positive zeros are contrasted to those of torsional and compressive systems that do not

Rotordynamic Response and Identification of AMB Machining Spindle

Active magnetic bearings (AMBs) are a very promising technology for machining applications. They offer a number of advantages compared to classical bearings, such as high speed capability, rotation accuracy, high stiffness,and possibility of active displacement tracking. This paper presents a modeling approach for a high-speed machining spindle-AMBs system based on finite-element model analysis coupled to experimental modal identification. The extracted frequency response functions, measured between the magnetic bearing journals and the sensor locations, are compared with the responses of a rotor model, and a calibration procedure is applied to reduce the discrepancies between the model and the measured data

Mu-synthesis for Magnetic Bearings: Why Use Such a Complicated Tool?" Proceeding of IMECE 2007

ABSTRACT Th

Observer Based Critical Response Estimation In Rotating Machinery by

Critical response estimation attempts to determine the synchronous forced response (displacement) of a rotor at critical points which cannot be measured directly. This type of critical response prediction capability, if accurate and reliable, has broad potential use in the rotating machinery industry. Many machines have close clearance points on their shafts, such as seals, which can easily be damaged by excess vibration. Accurate estimates of the actual level of vibration at these points could usefully assist machine operators in troubleshooting and in protecting the equipment from expensive damage. This type of response information can be used both to generate less conservative alarm limits and, if magnetic bearings are available, to directly guide the bearing controllers in restricting the rotor motion at these critical points. It is assumed that the disturbance forces acting upon the rotor are predominantly synchronous (e. g., mass unbalance.) The design of the estimator also accounts for the fact that most industrial rotating machinery operates at a single, constant speed over long periods of time, eliminating the benefits of variable speed response measurements

Self-Sensing Magnetic Bearings Driven by a Switching Power Amplifier

Active magnetic bearings require some form of control, based on feedback of the position of the suspended object, to overcome open--loop instability and to achieve targeted system performance by modifying the bearing dynamics. In many applications of magnetic bearings, a need to eliminate discrete position sensors may arise either from economic or reliability considerations. Magnetic bearings which estimate the position from the information available in the electromagnet signals are referred to as "self--sensing"