Microstructure of Bentonite in Iron Ore Green Pellets

Sodium-activated calcium bentonite is used as a binder in iron ore pellets and is known to increase strength of both wet and dry iron ore green pellets. In this article, the microstructure of bentonite in magnetite pellets is revealed for the first time using scanning electron microscopy. The microstructure of bentonite in wet and dry iron ore pellets, as well as in distilled water, was imaged by various imaging techniques (e.g., imaging at low voltage with monochromatic and decelerated beam or low loss backscattered electrons) and cryogenic methods (i.e., high pressure freezing and plunge freezing in liquid ethane). In wet iron ore green pellets, clay tactoids (stacks of parallel primary clay platelets) were very well dispersed and formed a voluminous network occupying the space available between mineral particles. When the pellet was dried, bentonite was drawn to the contact points between the particles and formed solid bridges, which impart strength to the solid compac

On modeling and measuring viscoelasticity with dynamic Atomic Force Microscopy

The interaction between a rapidly oscillating atomic force microscope tip and a soft material surface is described using both elastic and viscous forces with a moving surface model. We derive the simplest form of this model, motivating it as a way to capture the impact dynamics of the tip and sample with an interaction consisting of two components: interfacial or surface force, and bulk or volumetric force. Analytic solutions to the piece-wise linear model identify characteristic time constants, providing a physical explanation of the hysteresis observed in the measured dynamic force quadrature curves. Numerical simulation is used to fit the model to experimental data and excellent agreement is found with a variety of different samples. The model parameters form a dimensionless impact-rheology factor, giving a quantitative physical number to characterize a viscoelastic surface that does not depend on the tip shape or cantilever frequency.Comment: 13 pages, 7 figure

Thermoresponsive Pentablock Copolymer on Silica : Temperature Effects on Adsorption, Surface Forces, and Friction

The adsorption of hydrophilic or amphiphilic multiblock copolymers provides a powerful means to produce well-defined "smart" surfaces, especially if one or several blocks are sensitive to external stimuli. We focus here on an A-B-A-B-A copolymer, where A is a cationic poly((3acrylamido-propyl)-trimethylammonium chloride) (PAMPTMA) block containing 15 (end blocks) or 30 (middle block) repeat units and B is a neutral thermosensitive water-soluble poly(2-isopropyl-2-oxazoline) (PIPOZ) block with 50 repeat units. X-ray reflectivity and quartz crystal microbalance with dissipation monitoring were employed to study the adsorption of PAMPTMA(15)-PAMPTMA(30)-PIPOZ(50)-PAMPTMA(15) on silica surfaces. The latter technique was employed at different temperatures up to 50 degrees C. Surface forces and friction between the two silica surfaces across aqueous pentablock copolymer solutions at different temperatures were determined with the atomic force microscopy colloidal probe force and friction measurements. The cationic pentablock copolymer was found to have a high affinity to the negatively charged silica surface, leading to a thin (2 nm) and rigid adsorbed layer. A steric force was encountered at a separation of around 3 nm from hard wall contact. A capillary condensation of a polymer-rich phase was observed at the cloud point of the solution. The friction forces were evaluated using Amontons' rule modified with an adhesion term.Peer reviewe

Scanning probe microscopy studies of interaction forces between particles: emphasis on magnetite, bentonite and silica.

Scanning probe microscopy (SPM), such as the atomic force microscope (AFM), using colloidal probes is a highly suitable technique to probe single particle-particle interactions in aqueous solution. The interaction force between a colloidal probe on the AFM cantilever and sample surface is measured. Ultrasmall intermolecular and surface forces, down to the piconewton level, can reliably be measured under controlled experimental conditions with AFM. The interaction between magnetite, bentonite and silica particles plays an important role in many different applications. One important application is in the steel production process where high-quality iron ore pellets are used. Moreover, the interaction between magnetite nanoparticles with Ca2+ ions and with silica particles has high importance in several medical applications and for nanoelectronics. It is known and widely studied that particle surface properties significantly affect the particle dispersion and aggregation. Also, the particles are often treated in aqueous suspensions or in moist conditions prior to the final aggregation, for instance in a pelletizing processes. Thus, different dissolved chemical species may modify the magnetite, bentonite and silica surfaces, which causes the surface properties to change. However, the exact mechanism how the dissolved chemical species influence the direct particle-particle interaction and particle adhesion is not well known.The main focus of this thesis was the study of magnetite particle force interaction with natural and synthetic magnetite, silica and bentonite particles in aqueous solution with SPM. In addition, complimentary methods, such as scanning electron microscopy (SEM), vertical scanning interferometry (VSI), energy dispersive spectroscopy (SEM-EDS), x-ray diffraction (XRD) and electrophoresis techniques were used for surface morphology investigation, chemical characterization, determination of atomic structure and measurements of zeta-potential. The particle interaction forces were examined in solutions with various Ca2+ ion concentrations and in NaCl solution to determine the effect of Ca2+ ions on the surface properties. Also, the effect of pH at various concentrations was studied. The colloidal probes in the studies were natural magnetite and bentonite particles, micrometer-sized spherical silica particles. Sample surfaces were natural magnetite particles, smooth layers of synthetic magnetite nanoparticles and bentonite flakes.Qualitative changes in adhesion forces, i.e. interaction trends, and forces on approach for magnetite-magnetite, magnetite-silica, magnetite-bentonite and bentonite-silica interaction systems with an increase of Ca2+ ion concentration and pH were measured and evaluated. The interaction trends were consistent in most cases with zeta-potential measurements. Possible surface modification and formation of calcium silicates and calcium carbonates at pH 10 on the magnetite surfaces was discussed. The long-range repulsive interaction, similar to a steric-like interaction, was observed in the interactions for bentonite-silica and magnetite-silica systems, likely due to the swelling of bentonite layers and rising of bentonite flakes from the surface. The rising of bentonite flakes in water was verified with cryo-scanning electron microcopy investigation. Furthermore, the measured adhesion forces were compared with calculated adhesion forces, which were evaluated with the use of a few contact mechanics models. The comparison revealed discrepancies, which could be explained by the particle surface roughness. Additionally, a comparison of VSI and AFM techniques for surface characterization was performed on samples possessing sharp periodic surface structures and three stage plateaux honed cast iron surface. This comparison is of high relevance to the accurate calculation of tribological surface roughness parameters. Moreover, force measurements on biological samples and between magnetic particles are also briefly discussed in the thesis.The work within this thesis shows that SPM methods can be successfully applied to measure and predict forces between natural particles, such as magnetite and bentonite, in solution. The obtained and presented results are new and of high interest in applications where the knowledge of the dispersion and aggregation of studied particle interaction is important.Godkänd; 2014; 20140422 (illdob); Nedanstående person kommer att disputera för avläggande av teknologie doktorsexamen. Namn: Illia Dobryden Ämne: Fysik/Physics Avhandling: Scanning Probe Microscopy Studies of Interaction Forces Between Particles: Emphasis on Magnetite, Bentonite and Silica Opponent: Associate Professor/Reader Neil Thomson, Department of Oral Biology, Leeds Dental Institute/School of Physics and Astronomy, University of Leeds, UK, Ordförande: Biträdande professor Nils Almqvist, Avd för materialvetenskap, Institutionen för teknikvetenskap och matematik, Luleå tekniska universitet Tid: Onsdag den 18 juni 2014, kl 10.00 Plats: E632, Luleå tekniska universite

Surface characterization and force measurements applied to industrial materials with atomic force microscopy

The thesis focuses on the application of force measurements with atomic force microscopy (AFM) on materials with a few surface contacts/asperities and chemically modified surfaces. The technique allows measurements of ultra-small intermolecular and surface forces, down to the piconewton level. The force measurements between surfaces of well-defined geometry are often used to measure and model the interaction between different systems of charged and neutral surfaces in various environments. However, detailed knowledge of the contacting surface profile geometry and surface properties is required to model the fundamental forces involved in the interaction. The preparation of such well-defined and idealized surfaces is often time consuming and the surfaces may not possess the behavior and properties of a source material in real processes, such as in industry. Moreover, external factors such as magnetic fields, ionic strengths and pH-values in a solution, may further complicate the evaluation. Hence, it is desirable to explore and develop techniques for trustable measurements of forces between “real” surfaces. These are often a complex composition of various force interactions and multiple surface contacts.The AFM probe technique was explored to measure force interactions between “real” particle surfaces. The work shows the applicability of the AFM technique to study the interaction forces despite the forecasted difficulties with the roughness of the particles.A technique to measure the adhesion and work of adhesion from AFM force curves was implemented and used. The thermal tune method was implemented in our commercial NT-MDT microscope to determine cantilever spring constants. The force interactions between natural microsize (m-s) magnetite particles and synthetic nanosize (n-s) magnetite particles were studied in calcium solution with concentrations of 1, 10, 100 mM and at pH values 4, 6 and 10. The changes in force interactions, due to variations in calcium concentration and pH were investigated. The adhesion force change with the concentration and pH was similar for m-s/m-s and m-s/n-s systems, and the adhesion force increased with the concentration at pH 6, except for the highest calcium concentration of 100 mM at pH 10. It was found that the magnetite surface modification could appear at the highest calcium concentration at pH 10. Moreover, the thesis contains preliminary results of the force interaction study between natural and synthetic bentonite-magnetite particles in calcium solution with concentrations of 1, 10 and 100 mM at pH 6.The influence of roughness on the calculation of contact mechanics parameters were studied with AFM and Vertical Scanning Interferometry (VSI). This is important for future development of a model to describe and characterize the force interaction between samples with multiple surface contacts. It was found that the optical artifacts, induced by VSI, have a large influence on all the roughness parameters calculated on the calibration grids, which represent extreme surface topographies.Godkänd; 2012; 20120502 (illdob); LICENTIATSEMINARIUM Ämnesområde: Fysik/Physics Examinator: Docent Nils Almqvist, Institutionen för teknikvetenskap och matematik, Luleå tekniska universitet Diskutant: Docent Aji P Mathew, Institutionen för teknikvetenskap och matematik, Luleå tekniska universitet Tid: Fredag den 1 juni 2012 kl 10.00 Plats: E632, Luleå tekniska universite

Research data supporting Improving OFF-State Bias-Stress Stability in High-Mobility Conjugated Polymer Transistors with an Antisolvent Treatment

Data to accompany "Improving OFF-State Bias-Stress Stability in High-Mobility Conjugated Polymer Transistors with an Antisolvent Treatment" by Nguyen et al. The zip folder contains subfolders labelled with the figure numbers that can be referred to in the paper. All the subfolders contain raw data either in a .txt or .csv format. The imAFM data from Figure 4 is in .imp (intermodulation) format. Data analysis was carried out using python as described in methods and figure captions of the paper.FlexEnable CASE fundin

Surface characterization with functional parameters

Typically engineering surfaces are characterized with traditional roughness parameters that perform some type of height averaging over the surface. Although these parameters describe the topography of the surface none of them necessarily describe the ability of the surface to carry out its function in a tribological contact. In this study an ICE cylinder liner has been investigated.The traditional Rk parameters (based on the Abbott curve) have been calculated as well as functional ‘flow factors’which modify the Reynolds equation to incorporate the effects of surface topography.To calculate flow factors the homogenization technique has been implemented and a full 3D contact mechanics model has been incorporated so that surface functionality in mixed lubrication can be studied. Furthermore, the cylinder liner surface has been measured with both white light interferometery and an AFM so that the effect of measuring technique on roughness and functional parameters can be investigated.Godkänd; 2011; 20111213 (spencer

Application of AFM to probe micro- and nano-sized magnetite particle interaction in Ca2+ solution

Natural magnetite is used for producing iron ore pellets, one of the raw materials in steel production. The quality of produced pellets depends on many factors, including the properties of the magnetite concentrate fed to pelletization. To be able to minimize the effect of the variations in feed properties on pellets quality, investigation of magnetite particle interaction with a focus on the surface properties is required. Atomic force microscopy (AFM), using the colloidal probe technique, is a suitable tool for measuring such particle-particle interaction in-situ. Natural particles are usually of micro-sizes (m-s) and have different sizes and shapes, which complicates an accurate investigation of particle interaction with AFM. To overcome such difficulties, synthetic nanoparticles are used instead. Process water chemistry is one of the factors affecting magnetite surface properties. Partial dissolution of calcite and apatite minerals, present in iron ore, results in high Ca2+ concentrations in the process water, which has been shown to have a major effect on the charge of the magnetite particles [1, 2]. The aim of this study was therefore to investigate forces and aggregation between magnetite particles, of micro- and nano-size (n-s), in Ca2+ solutions at various pH values. The spherical monodispersed magnetite nano-sized particles, with a diameter of approx. 10 nm, were synthesized by the precipitation technique [3]. Measurements were performed for m-s probe/m-s layer and m-s probe/n-s layer systems. Natural magnetite particles of 10-30 µm size were glued to NP-S cantilevers (Digital Instruments/Bruker, Santa Barbara, CA) with a measured spring constant of 0.12 N/m. Nano-sized particles were deposited on the glass slides by dip-coating. Roughness (Ra) of the n-s layers was measured with AFM and was about 10 nm for areas 1×1µm2, a representative high-resolution image is shown in Figure 1. Particle interaction was similar for m-s and n-s magnetite particles at pH 4 and 6. At pH 10, the interaction behavior was different due to probable surface modification of natural magnetite particles by ions from process water. The adhesion force for both interacting systems was measured, see ref. [4] for a detailed description of the results. To verify that ϛ-potential measurements could be used to predict the interaction between charged particles (in this case silica and magnetite) in solutions containing inorganic ions, force measurements between n-s magnetite layer and a SiO2 spherical probe (3.5 µm in diameter) were performed and correlated with the ϛ-potential results for these particles in the same solutions. Also, a DLVO simulation was performed to theoretically confirm the experimental interaction based on surface charge trends. An example of the simulated force curves is shown in Figure 2. The interaction between the probe and the magnetite surface was attractive at pH 4 and 6 but became repulsive at pH 8 and 10, which is in agreement with what could be expected from the ϛ-potential results for these particles.Godkänd; 2014; 20140116 (illdob

Bio-Based Binder Development for Lithium-Ion Batteries

The development of rechargeable lithium-ion battery (LIB) technology has facilitated the shift toward electric vehicles and grid storage solutions. This technology is currently undergoing significant development to meet industrial applications for portable electronics and provide our society with “greener” electricity. The large increase in LIB production following the growing demand from the automotive sector has led to the establishment of gigafactories worldwide, thus increasing the substantial consumption of fossil-based and non-sustainable materials, such as polyvinylidene fluoride and/or styrene-butadiene rubber as binders in cathode and anode formulations. Furthermore, the use of raw resources, such as Li, Ni, and Mn in cathode active materials and graphite and nanosilicon in anodes, necessitates further efforts to enhance battery efficiency. To foster a global sustainable transition in LIB manufacturing and reduce reliance on non-sustainable materials, the implementation of bio-based binder solutions for electrodes in LIBs is crucial. Bio-based binders such as cellulose, lignin, alginate, gums, starch, and others can address environmental concerns and can enhance LIBs’ performance. This review aims to provide an overview of the current progress in the development and application of bio-based binders for LIB electrode manufacturing, highlighting their significance toward sustainable development