Nozzle-Pressurized Gyration: A Novel Fiber Manufacturing Process

An innovative development of pressurized gyration is presented, incorporating a directional nozzle system. Thus, nozzle-pressurized gyration is used to prepare polymeric fibers. In this work, three different polymeric fibers (polycaprolactone, polyvinylpyrrolidone, and polyethylene oxide) manufactured by the original pressurized gyration and nozzle-pressurized gyration are compared. Under the same processing parameters (working pressure, rotational speed, and collection distance), nozzle-pressurized gyration is proved to be a highly efficient spinning technology for uniform and uniaxially oriented fiber products. The effects of the spinning vessel geometry on the morphology and alignment of gyrospun fibers are elucidated. This work also reveals the relationship between fiber morphology and collection distance in nozzle-pressurized gyration. Varying the collection distance provides a useful approach to the synthesis of uniform fibers with anisotropic arrangement

Pressure-Spun Fibrous Surgical Sutures for Localized Antibacterial Delivery: Development, Characterization, and In Vitro Evaluation

Surgical sutures designed to prevent infection are critical in addressing antibiotic-resistant pathogens that cause surgical site infections. Instead of antibiotics, alternative materials such as biocides have been assessed for coating commercially used sutures due to emerging antibiotic resistance concerns worldwide. This study has a new approach to the development of fibrous surgical sutures with the ability to deliver localized antibacterial agents. A new manufacturing process based on pressure spinning was used for the first time in the production of fibrous surgical sutures by physically blending antibacterial triclosan (Tri) agent with poly(lactic-co-glycolic acid) (PLGA) and poly(ethylene oxide) (PEO) polymers. Fibrous surgical sutures with virgin PLGA, virgin PEO, different ratios of PLGA-PEO, and different ratios of Tri-loaded PLGA-PEO fibrous sutures were produced to mimic the FDA- and NICE-approved PLGA-based sutures available in the market and compared for their characteristics. They were also tested simultaneously with commercially available sutures to compare their in vitro biodegradation, antibacterial, drug release, and cytotoxicity properties. After in vitro antibacterial testing for 24 h, sutures having 285 ± 12 μg/mg Tri loading were selected as a model for further testing as they exhibited antibacterial activity against all tested bacteria strains. The selected model of antibacterial fibrous sutures exhibited an initial burst of Tri release within 24 h, followed by a sustained release for the remaining time until the sutures completely degraded within 21 days. The cell viability assay showed that these surgical sutures had no cytotoxic effect on mammalian cells

Facile synthesis: from Laminaria hyperborea to cellulose films and fibers

Inverted nozzle-pressurized gyration was used as a processing methodology for regenerating cellulose extracted from Laminaria hyperborea for the first time. The viscoelasticity of cellulose/1-ethyl-3-methylimidazolium acetate (EMIM OAc) solutions exhibited high concentration dependence, leading to the production of cellulose products with diverse structures. The regenerated cellulose transitioned from thin films to fibers (≈ 5 μm diameter) as the concentration was increased. The impact of collection distance and working pressure on the morphology and yield of fibers was investigated. This work provides a new sustainable route for processing biopolymers, offering significant potential for applications in biomedicine and healthcare

Facile synthesis:from Laminaria hyperborea to cellulose films and fibers

Inverted nozzle-pressurized gyration was used as a processing methodology for regenerating cellulose extracted from Laminaria hyperborea for the first time. The viscoelasticity of cellulose/1-ethyl-3-methylimidazolium acetate (EMIM OAc) solutions exhibited high concentration dependence, leading to the production of cellulose products with diverse structures. The regenerated cellulose transitioned from thin films to fibers (≈ 5 μm diameter) as the concentration was increased. The impact of collection distance and working pressure on the morphology and yield of fibers was investigated. This work provides a new sustainable route for processing biopolymers, offering significant potential for applications in biomedicine and healthcare.</p

Facile synthesis:from Laminaria hyperborea to cellulose films and fibers

Inverted nozzle-pressurized gyration was used as a processing methodology for regenerating cellulose extracted from Laminaria hyperborea for the first time. The viscoelasticity of cellulose/1-ethyl-3-methylimidazolium acetate (EMIM OAc) solutions exhibited high concentration dependence, leading to the production of cellulose products with diverse structures. The regenerated cellulose transitioned from thin films to fibers (≈ 5 μm diameter) as the concentration was increased. The impact of collection distance and working pressure on the morphology and yield of fibers was investigated. This work provides a new sustainable route for processing biopolymers, offering significant potential for applications in biomedicine and healthcare.</p

Pressure-Spun Fibrous Surgical Sutures for Localized Antibacterial Delivery: Development, Characterization, and In Vitro Evaluation

Surgical sutures designed to prevent infection are critical in addressing antibiotic-resistant pathogens that cause surgical site infections. Instead of antibiotics, alternative materials such as biocides have been assessed for coating commercially used sutures due to emerging antibiotic resistance concerns worldwide. This study has a new approach to the development of fibrous surgical sutures with the ability to deliver localized antibacterial agents. A new manufacturing process based on pressure spinning was used for the first time in the production of fibrous surgical sutures by physically blending antibacterial triclosan (Tri) agent with poly(lactic-co-glycolic acid) (PLGA) and poly(ethylene oxide) (PEO) polymers. Fibrous surgical sutures with virgin PLGA, virgin PEO, different ratios of PLGA–PEO, and different ratios of Tri-loaded PLGA–PEO fibrous sutures were produced to mimic the FDA- and NICE-approved PLGA-based sutures available in the market and compared for their characteristics. They were also tested simultaneously with commercially available sutures to compare their in vitro biodegradation, antibacterial, drug release, and cytotoxicity properties. After in vitro antibacterial testing for 24 h, sutures having 285 ± 12 μg/mg Tri loading were selected as a model for further testing as they exhibited antibacterial activity against all tested bacteria strains. The selected model of antibacterial fibrous sutures exhibited an initial burst of Tri release within 24 h, followed by a sustained release for the remaining time until the sutures completely degraded within 21 days. The cell viability assay showed that these surgical sutures had no cytotoxic effect on mammalian cells