Using Silver Nano-Particle Ink in Electrode Fabrication of High Frequency Copolymer Ultrasonic Transducers: Modeling and Experimental Investigation

Published version. Source at http://dx.doi.org/10.3390/s150409210.High frequency polymer-based ultrasonic transducers are produced with electrodes thicknesses typical for printed electrodes obtained from silver (Ag) nano-particle inks. An analytical three-port network is used to study the acoustic effects imposed by a thick electrode in a typical layered transducer configuration. Results from the network model are compared to experimental findings for the implemented transducer configuration, to obtain a better understanding of acoustical effects caused by the additional printed mass loading. The proposed investigation might be supportive of identification of suitable electrode-depositing methods. It is also believed to be useful as a feasibility study for printed Ag-based electrodes in high frequency transducers, which may reduce both the cost and production complexity of these devices

High frequency copolymer ultrasonic transducer array of size-effective elements

Source at https://doi.org/10.1088/1361-665X/aa91b7.A layer-by-layer deposition method for producing dual-layer ultrasonic transducers from piezoelectric copolymers has been developed. The method uses a combination of customized and standard processing to obtain 2D array transducers with electrical connection of the individual elements routed directly to the rear of the substrate. A numerical model was implemented to study basic parameters effecting the transducer characteristics. Key elements of the array were characterized and evaluated, demonstrating its viability of 2D imaging. Signal reproducibility of the prototype array was studied by characterizing the variations of the center frequency (≈42 MHz) and bandwidth (≈25 MHz) of the acoustic. Object identification was also tested and parameterized by acoustic-field beamwidth as well as proper scan step size. Simple tests to illustrate a benefit of multi-element scan on lowering the inspection time were conducted. Structural imaging of the test structure underneath multi-layered wave media (glass plate and distilled water) was also performed. The prototype presented in this work is an important step towards realizing an inexpensive, compact array of individually operated copolymer transducers that can serve in a fast/volumetric high frequency (HF) ultrasonic scanning platform

Integration and Packaging Concepts for Infrared Bolometer Arrays

  Infrared (IR) imaging devices based on energy detection has shown a dramatic development in technology along with an impressive price reduction in recent years. However, for a low-end market as in automotive applications, the present cost of IR cameras is still the main obstacle to broadening their usage. Ongoing research has continuously reduced the system cost. Apart from decreasing the cost of infrared optics, there are other key issues to achieve acceptable system costs, including wafer-level vacuum packaging of the detectors, low vacuum level operation, and the use of standard materials in the detector fabrication. This thesis presents concepts for cost reduction of low-end IR cameras.      The thesis presents a study of detector performance based on the thermal conductance design of the pixel. A circuit analog is introduced to analyze the basic thermal network effect from the surrounding environment on the conductance from the pixel to the environment. A 3D simulation model of the detector array conductance has been created in order to optimize the performance of the arrays while operated in low vacuum. In the model, Fourier's law of heat transfer is applied to determine the thermal conductance of a composite material pixel. The resulting thermal conductance is then used to predict the performance of the detector array in low vacuum.      The investigations of resist as the intermediate bonding material for 3D array integration are also reported in the thesis. A study has been made of the nano-imprint resists series mr-I 9000 using a standard adhesive wafer bonding scheme for thermosetting adhesives. Experiments have been performed to optimize the thickness control and uniformity of the nano-imprint resist layer. The evaluation, including assessment of the bonding surface uniformity and planarizing ability of topographical surfaces, is used to demonstrate the suitability of this resist as sacrificial material for heterogeneous detector array integration.      Moreover, the thesis presents research in wafer-level packaging performed by room temperature bonding. Sealing rings, used to create a cavity, are manufactured by electroplating. The cavity sealing is tested by liquid injection and by monitoring the deflection of the lid membrane of the cavities. A value for the membrane deflection is calculated to estimate the pressure inside the cavities.

Ultrasonic properties of all-printed piezoelectric polymer transducers

The ability of producing ultrasonic transducers from screen-printing has been explored experimentally, through printing and characterization of a large number of transducers. In an allprinted test design, 124 transducers with four different electrode sizes ranging from 1 to 4.9 mm2, were printed layer-by-layer on a high performance polyethyleneimine polymer. Inks from ferroelectric and conductive polymers were applied to the active part of a transducer, to provide a good acoustical match between the individual layers. Ultrasonic characterizations of the transducers done by two independent methods provided a broad-banded frequency response with a maximum response around 100 MHz

Evaluation of adhesive-free focused high-frequency PVDF copolymer transducers fabricated on spherical cavities

A layer-by-layer deposition method for fabricating a focused ultrasonic transducer from piezoelectric copolymers has been developed. The fabrication process involves engraving a spherical cavity of 2 mm diameter on polyethyleneimines (PEI) polymer substrate. Surface roughness of the engraved spherical cavity is measured and compared with simulated line scan. Then, the transducer response was investigated by observing the acoustic pulse reflection from the glass plate used as reflector in a focal point. The average central frequency responses were measured to be 48.5 MHz, with a lower and upper −6 dB frequencies of approximately 25 and 76.5 MHz, yielding a bandwidth of 94.2%. A scanning hydrophone system has been employed to determine the focal zone of the transducer and compared with simulation using COMSOL Multiphysics. Two-dimensional surface scanning was performed on the test sample to provide the ultrasonic imaging of the transducer prototype and compare the image with commercial PVDF transducer with a center frequency of (48.5 ± 1) MHz

Numerical and experimental evaluation of high-frequency unfocused polymer transducer arrays

High-frequency unfocused polymer array transducers are developed using an adhesive-free layer-by-layer assembly method. The current paper focuses on experimental and numerical methods for measuring the acoustic performance of these types of array transducers. Two different types of numerical approaches were used to simulate the transducer performance, including a finite element method (FEM) study of the transducer response done in COMSOL 5.2a Multiphysics, and modeling of the excited ultrasonic pressure fields using the open source software k-Wave 1.2.1. The experimental characterization also involves two methods (narrow and broadband pulses), which are measurements of the acoustic reflections picked up by the transducer elements. Later on, measurements were undertaken of the ultrasonic pressure fields in a water-scanning tank using a hydrophone system. Ultrasonic pressure field measurements were visualized at various distances from the transducer surface and compared with the numerical findings