Near-net-shape production of hollow titanium alloy components via electrochemical reduction of metal oxide precursors in molten salts

Metal oxide precursors (ca. 90 wt pct Ti, 6 wt pct Al, and 4 wt pct V) were prepared with a hollow structure in various shapes such as a sphere, miniature golf club head, and cup using a one-step solid slip-casting process. The precursors were then electro-deoxidized in molten calcium chloride [3.2 V, 1173 K (900 C)] against a graphite anode. After 24 hours of electrolysis, the near-net-shape Ti-6Al-4V product maintained its original shape with controlled shrinkage. Oxygen contents in the Ti-6Al-4V components were typically below 2000 ppm. The maximum compressive stress and modulus of electrolytic products obtained in this work were approximately 243 MPa and 14 GPa, respectively, matching with the requirement for medical implants. Further research directions are discussed for mechanical improvement of the products via densification during or after electrolysis. This simple, fast, and energy-efficient near-net-shape manufacturing method could allow titanium alloy components with desired geometries to be prepared directly from a mixture of metal oxides, promising an innovative technology for the low-cost production of titanium alloy components

Evolution of intermetallics, dispersoids and elevated-temperature properties at various Fe contents in Al-Mn-Mg 3004 alloys

Nowadays, great interests are rising on aluminum alloys for the applications at elevated temperature, driven by the automotive and aerospace industries requiring high strength, light weight and low cost engineering materials. As one of the most promising candidates, Al-Mn-Mg 3004 alloys have been found to possess considerably high mechanical properties and creep resistance at elevated temperature resulted from the precipitation of a large number of thermally stable dispersoids during heat treatment. In present work, the effect of Fe contents on the evolution of microstructure as well as high temperature properties of 3004 alloys has been investigated. Results show that the dominant intermetallic changes from α-Al(MnFe)Si at 0.1 wt. % Fe to Al6(MnFe) at both 0.3 and 0.6 wt. % Fe. In the Fe range of 0.1 to 0.6 wt. % studied, a significant improvement on mechanical properties at elevated temperature has been observed due to the precipitation of dispersoids, and the best combination of yield strength and creep resistance at 573K (300°C) is obtained in the 0.3% Fe alloy with finest size and highest volume fraction of dispersoids. The superior properties obtained at 573K (300°C) makes 3004 alloys more promising for high temperature applications. The relationship between the Fe content and the dispersoid precipitation as well as the materials properties has been discussed

Mixed phase silicon oxide layers for thin film silicon solar cells

Lower absorption, lower refractive index and tunable resistance are three advantages of doped silicon oxide containing nanocrystalline silicon grains (nc-SiOx) compared to doped microcrystalline silicon, for the use as p- and n-type layers in thin-film silicon solar cells. In this study we show how optical, electrical and microstructural properties of nc-SiOx layers depend on precursor gas ratios and we propose a growth model to explain the phase separation in such films into Si-rich and O-rich regions as visualized by energy-filtered transmission electron microscopy. INTRODUCTIO

Electron Energy-Loss Spectroscopy of Coupled Plasmonic Systems: Beyond the Standard Electron Perspective

Electron energy-loss spectroscopy (EELS) has become an experimental method of choice for the investigation of localized surface plasmon resonances, allowing the simultaneous mapping of the associated field distributions and their resonant energies with a nanoscale spatial resolution. The experimental observations have been well-supported by numerical models based on the computation of the Lorentz force acting on the impinging electrons by the scattered field. However, in this framework, the influence of the intrinsic properties of the plasmonic nanostructures studied with the electron energy-loss (EEL) measurements is somehow hidden in the global response. To overcome this limitation, we propose to go beyond this standard, and well-established, electron perspective and instead to interpret the EELS data using directly the intrinsic properties of the nanostructures, without regard to the force acting on the electron. The proposed method is particularly well-suited for the description of coupled plasmonic systems, because the role played by each individual nanoparticle in the observed EEL spectrum can be clearly disentangled, enabling a more subtle understanding of the underlying physical processes. As examples, we consider different plasmonic geometries in order to emphasize the benefits of this new conceptual approach for interpreting experimental EELS data. In particular, we use it to describe results from samples made by traditional thin film patterning and by arranging colloidal nanostructures

Influence of Heat Treatment on the Surface Structure of 6082 Al Alloys

The β-Al5FeSi intermetallic phase and coarse Mg2Si particles have negative effects on extrudability and workability of 6xxx Al alloys billets. To achieve extruded products with a high surface quality, the as-cast billets are heat-treated before extrusion. During heat treatment, the undesired intermetallic particles, i.e., β-AlFeSi platelets are transformed to rounded α-Al(FeMn)Si intermetallic phases. Although the heat treatment of the bulk areas of the 6xxx Al alloys has been the focus of many previous studies, the process of phase transformation at the very surface has not been paid the same attention. In this study, microstructures of a homogenized billet of a 6082 alloy at the area very close to the surface were investigated. By comparing the X-ray diffraction patterns (XRD) of heat-treated samples as a function of different holding times, the gradual phase transformations could be followed, and using GDOES and map analysis by EDX, the alloying elemental redistribution was analyzed. Partial remelting and porosity growth was detected, and transformation rates were faster than in bulk material and from what is known from industrial processes