Characterisation of CorGlaes (R) Pure 107 fibres for biomedical applications

A degradable ultraphosphate (55 mol % P2O5) quinternary phosphate glass composition has been characterised in terms of its chemical, mechanical and degradation properties both as a bulk material and after drawing into fibres. This glass formulation displayed a large processing window simplifying fibre drawing. The fibres displayed stiffness and strength of 65.5 ± 20.8 GPa and 426±143 MPa. While amorphous discs of the glass displayed a linear dissolution rate of 0.004 mg cm−2 h−1 at 37 °C, in a static solution with a reduction in media pH. Once drawn into fibres, the dissolution process dropped the pH to <2 in distilled water, phosphate buffer saline and corrected-simulated body fluid, displaying an autocatalytic effect with >90 % mass loss in 4 days, about seven times faster than anticipated for this solution rate. Only cell culture media was able to buffer the pH taking over a week for full fibre dissolution, however, still four times faster dissolution rate than as a bulk material. However, at early times the development of a HCA layer was seen indicating potential bioactivity. Thus, although initial analysis indicated potential orthopaedic implant applications, autocatalysis leads to accelerating degradation in vitro

Introducing a novel manufacturing process for automotive structural/semi structural composite components

Potential uses of composite materials are currently being investigated by the automotive industry to reduce vehicle weight and CO2 emissions. Existing composite production processes are however, low volume and high cost. The aim of the present study was to develop a novel end-to-end production process to produce a light weight, cost effective polymer composite with reduced TAKT time and potential for structural applications. Components were produced from discontinuous random fibres mixed with an epoxy resin system. Static and dynamic mechanical testing as well as durability tests are in progress to evaluate the performance of these materials. Initial results were compared to Sheet Moulding Compound (SMC) as the benchmark composite material