Dielectric resonators antennas potential unleashed by 3D printing technology: A practical application in the IoT framework

One of the most promising and exciting research fields of the last decade is that of 3D-printed antennas, as proven by the increasing number of related scientific papers. More specifically, the most common and cost-effective 3D printing technologies, which have become more and more widespread in recent years, are particularly suitable for the development of dielectric resonator antennas (DRAs), which are very interesting types of antennas exhibiting good gain, excellent efficiency, and potentially very small size. After a brief survey on how additive manufacturing (AM) can be used in 3D printing of antennas and how much the manufacturing process of DRAs can benefit from those technologies, a specific example, consisting of a wideband antenna operating at 2.4 GHz and 3.8 GHz, was deeply analyzed, realized, and tested. The obtained prototype exhibited compact size (60 × 60 × 16 mm3, considering the whole antenna) and a good agreement between measured and simulated S11, with a fractional bandwidth of 46%. Simulated gain and efficiency were also quite good, with values of 5.45 dBi and 6.38 dBi for the gain and 91% and 90% for the efficiency, respectively, at 2.45 GHz and 3.6 GHz

Electromagnetic analysis and performance comparison of fully 3D-printed antennas

In this work, the possibility of directly prototyping antennas by exploiting additive manufacturing 3D-printing technology is investigated. In particular, the availability of printable filaments with interesting conductive properties allows for printing of even the antenna conductive elements. Three samples of a 2.45 GHz microstrip patch antenna have been 3D-printed by using different approaches and materials, and their performance evaluated and compared. In particular, the same dielectric substrate printed in polylactic acid (PLA) has been adopted in all cases, whilst copper tape and two different conductive filaments have been used to realize the conductive parts of the three antenna samples, respectively. Even if an expected radiation efficiency reduction has been observed for the conductive filament case, the comparative analysis clearly demonstrates that 3D-printing technology can be exploited to design working fully-printed antennas, including the conductive parts

Electromagnetic characterisation of conductive 3D-Printable filaments for designing fully 3D-Printed antennas

Additive manufacturing (AM) 3D-printing technology is increasingly bringing benefits even in electromagnetics, with interesting prospects of application. Apart from the use of additive manufacturing for realising dielectric components of suitably shaped antennas, the ambitious target is, undoubtedly, the fully 3D realisation of radiofrequency and microwave circuits as well as radiating structures, including, therefore, conductive parts. In this regard, 3D-printable filaments with interesting conductive properties are being produced. However, their rigorous conductivity characterisation is still missing, making it difficult to estimate the real behaviour of the final 3D printed electromagnetic device. To fill this gap, the conductivity of one of the most interesting conductive filaments, named Electrifi, is first experimentally evaluated in a frequency range as large as 0.72–6 GHz, accounting also for its roughness. Then it has been validated by designing, realising, and testing three fully 3D-printed antennas. Specifically, two bow-tie antennas, operating at 2.8 and 4 GHz, respectively, and an ultrawideband antenna, borrowed from the existing literature, operating between 1 and 7 GHz. The good agreement between simulated and measured results demonstrates the reliability of the performed electrical conductivity characterisation, even in the design of efficient radiating structures entirely realised with thermoplastic materials with copper nanoparticle additives

Evaluating the Effectiveness of Planar and Waveguide 3D-Printed Antennas Manufactured Using Dielectric and Conductive Filaments

3D printing is a technology suitable for creating electronics and electromagnetic devices. However, the manufacturing of both dielectric and conductive parts in the same process still remain a challenging task. This study explores the combination of 3D printing with traditional manufacturing techniques for antenna design and fabrication, giving the designer the advantage of using the additive manufacturing technology only to implement the most critical parts of a certain structure, ensuring a satisfying electromagnetic performance, but limiting the production cost and complexity. In the former part of the study, the focus is on three proximity-coupled patch antennas. It demonstrates how hybrid devices made of metal, dielectric, and 3D-printed (using Fused Filament Fabrication) conductive polymers can be successfully simulated and created for different operating frequency bands. In the latter part, the study compares three prototypes of a 5G-NR, high gain, and wideband waveguide antenna: respectively a fully 3D printed one made of electrifi (which is the most conductive commercial 3D-printable filament), an all-metal one, and a hybrid (3D-printed electrifi & metal) one. The results show a 15% reduction in efficiency when using the all-Electrifi configuration compared to all-metal one, and a 4-5% reduction when using the hybrid version

A Curved Microstrip Patch Antenna Designed From Transparent Conductive Films

Transparent microstrip patch antennas suffer from low radiation efficiency and gain when manufactured using transparent conductive films (TCFs), mainly at low frequency (starting from the microwave S band). To address this problem, we propose a curved microstrip patch antenna designed using transparent materials. This new configuration has proven to be a simple and effective solution to improve the radiation efficiency and gain of TCF printed antennas. In fact, when typical values of the TCF surface resistance are considered (between 2 and 10 Ω/sq), the new antenna features a radiation efficiency of up to 72.3% and a realized gain of up to 5.3 dBi at 2.15 GHz, with a significant improvement in comparison with the flat transparent microstrip antenna (up to 17.7% radiation efficiency, and 0.5 dBi realized gain). Good transparency and lightweight is ensured by the deposition of the TCF on a polyethylene terephthalate film, which lies, in turn, on a 3D-printed curved polyethylene terephthalate glycol supporting frame. Simulations using Ansys HFSS are presented to demonstrate the potential of the proposed configuration. Then, a prototype of the transparent curved patch antenna is fabricated and measured to assess the simulated results

An IoT-Aware Smart System Exploiting the Electromagnetic Behavior of UHF-RFID Tags to Improve Worker Safety in Outdoor Environments

Recently, different solutions leveraging Internet of Things (IoT) technologies have been adopted to avoid accidents in agricultural working environments. As an example, heavy vehicles, e.g., tractors or excavators, have been upgraded with remote controls. Nonetheless, the community continues to encourage discussions on safety issues. In this framework, a localization system installed on remote-controlled farm machines (RCFM) can help in preventing fatal accidents and reduce collision risks. This paper presents an innovative system that exploits passive UHF-RFID technology supported by commercial BLE Beacons for monitoring and preventing accidents that may occur when ground-workers in RCFM collaborate in outdoor agricultural working areas. To this aim, a modular architecture is proposed to locate workers, obstacles and machines and guarantees the security of RCFM movements by using specific notifications for ground-workers prompt interventions. Its main characteristics are presented with its main positioning features based on passive UHF-RFID technology. An experimental campaign discusses its performance and determines the best configuration of the UHF-RFID tags installed on workers and obstacles. Finally, system validation demonstrates the reliability of the main components and the usefulness of the proposed architecture for worker safety

Permittivity-Customizable Ceramic-Doped Silicone Substrates Shaped with 3-D-Printed Molds to Design Flexible and Conformal Antennas

3-D-Printing in antenna design is a recent research branch which is attracting academic and industrial interest. Nevertheless, despite the advantages in terms of antenna customizability, common filaments exhibit limitations in some contexts where platform tolerability, flexibility, and compactness are simultaneously required. Indeed, other than a rather low permittivity of commercial 3-D-printable materials, when flexibility is required, also significant loss tangent values must be accounted. To address this problem, a method to realize conformable flexible low-loss substrates with increased and customizable permittivity is proposed in this communication. It is based on the synthesis of ceramic-doped silicone structures shaped through 3-D-printed molds by using alumina and barium titanate as ceramic filler. Different substrates were firstly realized and characterized in terms of permittivity and loss tangent at different doping percentages. Then, a first validation on 2.4 GHz conformal patch antennas exploiting both third dimension and increased permittivity is presented. Finally, a wearable and compact bracelet-shaped UHF RFID planar inverted-F antenna (PIFA)-inspired flexible antenna is designed, tested when applied on the human body, and compared with a previously realized version 3-D-printed in polylactic acid. In spite of comparable performance, the novel device exhibits considerable size reduction and improved wearability, thus confirming the effectiveness of the proposed approach

Considerations on rigorous UHF RFID tag electromagnetic performance evaluation in non-anechoic environments

The rigorous electromagnetic characterization of passive UHF radio-frequency identification (RFID) tags is a challenging task which has been much discussed in literature over the years. The solutions to faced it up are both commercial and lab-made, but both use the same analytical model to describe the environment where to perform the measurement. In this work, some considerations about how a new metric called Saw-Tooth profile, introduced in a previous work, could be used in order to estimate how well the mathematical model matches the real measurement scenario, is proposed, in order to allow for rapid and rigorous performance evaluation of UHF RFID tags even in nonanechoic environments. The appropriateness of the proposed approach is demonstrated by comparing theoretical data with measurement performed in both anechoic chamber and in different non-anechoic environments