441 research outputs found

    Solidification thermal parameters affecting the columnar-to-equiaxed transition

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    Experiments were conducted to analyze the columnar-to-equiaxed transition (CET) during the upward unsteady-state directional solidification of Al-Cu and Sn-Pb alloys, under different conditions of superheat and heat-transfer efficiencies at the metal/mold interface. A combined theoretical and experimental approach is developed to quantitatively determine the solidification thermal parameters: transient heat-transfer coefficients, tip growth rates, thermal gradients, and cooling rates. The observed results do not give support to CET criteria based individually either on tip growth rate or temperature gradients ahead of the liquidus isotherm. Rather, the analysis has indicated that a more convenient criterion should encompass both thermal parameters through the tip cooling rate. The columnar growth is expected to prevail throughout the casting for a tip cooling rate higher than a critical value, which depends only on the alloy system and was observed to be about 0.2 K/s for Al-Cu alloys and 0.01 K/s for Sn-Pb alloys in the present investigation.3372107211

    Heat flow parameters affecting dendrite spacings during unsteady-state solidification of Sn-Pb and Al-Cu alloys

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    Solidification thermal parameters and dendrite arm spacings have been measured in hypoeutectic Sn-Pb and Al-Cu alloys solidified under unsteady-state heat flow conditions. It was observed that both primary and secondary spacings decreased with increased solute content for Sn-Pb alloys. For Al-Cu alloys, the primary spacing was found to be independent of composition, and secondary spacings decrease as the solute content is increased. The predictive theoretical models for primary spacings existing in the literature did not generate the experimental observations concerning the Sn-Pb and Al-Cu alloys examined in the present study. The theoretical Bouchard-Kirkaldy's (BK's) equation relating secondary spacings with tip growth rate has generated adequately the experimental results for both metallic systems. The insertion of analytical expressions for tip growth rate and cooling rate into the predictive model, or into the resulting experimental equations in order to establish empirical formulas permitting primary and secondary dendritic spacings to be determined as functions of unsteady-state solidification parameters such as melt superheat, type of mold, and transient metal/mold heat-transfer coefficient is proposed.34A4995100
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