Development, implementation, and validation of a generic nutrient recovery model (NRM) library

The reported research developed a generic nutrient recovery model (NRM) library based on detailed chemical solution speciation and reaction kinetics, with focus on fertilizer quality and quantity as model outputs. Dynamic physicochemical three-phase process models for precipitation/crystallization, stripping and acidic air scrubbing as key unit processes were developed. In addition, a compatible biological-physicochemical anaerobic digester model was built. The latter includes sulfurgenesis, biological N/P/K/S release/uptake, interactions with organics, among other relevant processes, such as precipitation, ion pairing and liquid-gas transfer. Using a systematic database reduction procedure, a 3- to 5-fold improvement of model simulation speeds was obtained as compared to using full standard thermodynamic databases. Missing components and reactions in existing standard databases were discovered. Hence, a generic nutrient recovery database was created for future applications. The models were verified and validated against a range of experimental results. Their functionality in terms of increased process understanding and optimization was demonstrated

Techno-economic assessment at full scale of a biogas refinery plant receiving nitrogen rich feedstock and producing renewable energy and biobased fertilisers

Anaerobic digestion of nitrogen (N) rich substrates might be hindered when ammonia (NH3) formation reaches toxic levels for methanogenic microorganisms. One possible strategy to avoid inhibiting conditions is the removal of NH3 from digestate by stripping and scrubbing technology and by recirculating N depleted digestate back to the digester. This study aimed to i) monitor the performance (mass and energy balances) of a full scale digestate processing cascade that includes an innovative vacuum side stream NH3stripping and scrubbing system, ii) assess the production cost of ammonium sulphate (AS) solution and iii) evaluate its fertiliser quality. The use of gypsum to recover NH3 in the scrubbing unit, instead of the more common sulphuric acid, results in the generation of AS and a fertilising liming substrate. Mass and nutrient balances indicated that 57% and 7.5% of ammonium N contained in digestate was recovered in the form of a 22% AS and liming substrate, respectively. The energy balance showed that about 3.8 kWhel and 59 kWhth were necessary to recover 1 kg of N in the form of AS. Furthermore, the production cost of AS, including both capital and operational costs, resulted to be 5.8 € t−1 of digestate processed. According to the fertiliser quality assessment, this technology allows for the recovery of NH3in the form of salt solutions that can be utilised as a substitute for synthetic mineral nitrogen fertilisers.</p

Production and performance of bio-based mineral fertilizers from agricultural waste using ammonia (stripping-)scrubbing technology

Development and optimization of nutrient recovery technologies for agricultural waste is on the rise. The full scale adoption of these technologies is however hindered by complex legal aspects that result from lack of science-based knowledge on characterization and fertilizer performance of recovered end-products. Ammonium sulfate (AS) and ammonium nitrate (AN), end-products of (stripping-)scrubbing technology, are currently listed by the European Commission as high priority products with the potential of replacing synthetic N fertilizers. The legal acceptance of AS and AN will be highly dependent on critical mass of scientific evidence. This study describes four different (stripping-)scrubbing pathways to recover ammonia with an aim to (i) assess product characteristics of ammonium nitrate (AN) and ammonium sulfate (AS) produced from different installations, (ii) evaluate fertilizer performance of recovered end-products in greenhouse (Lactuca sativa L.) and full field (Zea mays L.) scale settings and (iii) compare the observed performances with other published studies. Results have indicated that the recovered products might have a different legal status, as either mineral N fertilizer or yet as animal manure, depending on the used (stripping-)scrubbing process pathway. Nevertheless, no significant differences in respect to product characterization and fertilizer performance of AN and AS have been identified in this study as compared to the conventional use of synthetic N fertilizers. This indicates that recovered AS and AN are valuable N sources and therefore might be used as N fertilizers in crop cultivation.</p

Dynamic bio-kinetic modelling of microalgae/bacteria cultivation and interaction

International audienceCultivation of microalgae in wastewater and digestate has received special attention during the last years due to the potential for nutrient, CO2 and/or heat recovery and recycling. However, understanding microalgae-bacteria interactions remains a major concern for process operation and control. This paper aims to develop a new mathematical process model in the IWA activated sludge model (ASM) framework, including microalgae cultivation, heterotrophic and autotrophic bacteria interactions, as well as pH dynamics. The model should allow to develop optimization and control strategies of microalgae processes for nutrient, CO2 and heat recovery. In this paper, the model was verified and calibrated under dynamic conditions. Mass balances were closed for nitrogen, phosphorus and carbon elements, whereas also the overall dynamics were satisfying. Finally, future research efforts were identified

Production and performance of bio-based mineral fertilizers from agricultural waste using ammonia (stripping-)scrubbing technology

Development and optimization of nutrient recovery technologies for agricultural waste is on the rise. The full scale adoption of these technologies is however hindered by complex legal aspects that result from lack of science-based knowledge on characterization and fertilizer performance of recovered end-products. Ammonium sulfate (AS) and ammonium nitrate (AN), end-products of (stripping-)scrubbing technology, are currently listed by the European Commission as high priority products with the potential of replacing synthetic N fertilizers. The legal acceptance of AS and AN will be highly dependent on critical mass of scientific evidence. This study describes four different (stripping-)scrubbing pathways to recover ammonia with an aim to (i) assess product characteristics of ammonium nitrate (AN) and ammonium sulfate (AS) produced from different installations, (ii) evaluate fertilizer performance of recovered end-products in greenhouse (Lactuca sativa L.) and full field (Zea mays L.) scale settings and (iii) compare the observed performances with other published studies. Results have indicated that the recovered products might have a different legal status, as either mineral N fertilizer or yet as animal manure, depending on the used (stripping-)scrubbing process pathway. Nevertheless, no significant differences in respect to product characterization and fertilizer performance of AN and AS have been identified in this study as compared to the conventional use of synthetic N fertilizers. This indicates that recovered AS and AN are valuable N sources and therefore might be used as N fertilizers in crop cultivation.</p

Dynamic bio-kinetic modelling of microalgae/bacteria cultivation and interaction

International audienceCultivation of microalgae in wastewater and digestate has received special attention during the last years due to the potential for nutrient, CO2 and/or heat recovery and recycling. However, understanding microalgae-bacteria interactions remains a major concern for process operation and control. This paper aims to develop a new mathematical process model in the IWA activated sludge model (ASM) framework, including microalgae cultivation, heterotrophic and autotrophic bacteria interactions, as well as pH dynamics. The model should allow to develop optimization and control strategies of microalgae processes for nutrient, CO2 and heat recovery. In this paper, the model was verified and calibrated under dynamic conditions. Mass balances were closed for nitrogen, phosphorus and carbon elements, whereas also the overall dynamics were satisfying. Finally, future research efforts were identified