State-of-the-art review on FRP sandwich systems for lightweight civil infrastructure

Fiber reinforced polymer (FRP) sandwich systems as primary load-bearing elements are relatively new concepts in lightweight civil infrastructure. These systems offer a combination of light weight, high strength, thermal insulation for some types, and service-life benefits. Recent developments and applications have demonstrated that these composite systems have emerged as a cost-effective alternative, especially when each material component is appropriately designed. Still, some issues and challenges need to be addressed if FRP systems are to gain widespread use in civil infrastructure. This paper provides an overview of the state-of-the-art research, development, and applications of FRP sandwich systems. It also identifies the challenges and future opportunities for the broad use of these advanced systems in civil engineering and construction

A Review on the Mechanical Modeling of Composite Manufacturing Processes

© 2016, The Author(s). The increased usage of fiber reinforced polymer composites in load bearing applications requires a detailed understanding of the process induced residual stresses and their effect on the shape distortions. This is utmost necessary in order to have more reliable composite manufacturing since the residual stresses alter the internal stress level of the composite part during the service life and the residual shape distortions may lead to not meeting the desired geometrical tolerances. The occurrence of residual stresses during the manufacturing process inherently contains diverse interactions between the involved physical phenomena mainly related to material flow, heat transfer and polymerization or crystallization. Development of numerical process models is required for virtual design and optimization of the composite manufacturing process which avoids the expensive trial-and-error based approaches. The process models as well as applications focusing on the prediction of residual stresses and shape distortions taking place in composite manufacturing are discussed in this study. The applications on both thermoset and thermoplastic based composites are reviewed in detail

Compression and tensile properties of self-reinforced poly(ethylene terephthalate)-composites

Tensile and compression properties of self-reinforced poly(ethylene terephthalate) (SrPET) composites has been investigated. SrPET composites or all-polymer composites have improved mechanical properties compared to the bulk polymer but with maintained recyclability. In contrast to traditional carbon/glass fibre reinforced composites, SrPET composites are very ductile, resulting in high failure strains without softening or catastrophic failure. In tension, the SrPET composites behave linear elastically until the fibre-matrix interface fails, at which point the stiffness starts decreasing. As the material is further strained, strain hardening occurs and the specimen finally fails at a global strain above 10%. In compression, the composite initially fails through fibre yielding, and at higher strains through fibre bending. The stress-strain response is reminiscent of an elastic-perfectly plastic material with a high strain to failure (typically over 10%). This indicates that SrPET composites are not only candidates as semi-structural composites but also as highly efficient energy absorbing materials. © 2012 Elsevier Ltd. All rights reserved

Dynamic compression response of self-reinforced poly(ethylene terephthalate) composites and corrugated sandwich cores

A novel manufacturing route for fully recyclable corrugated sandwich structures made from self-reinforced poly(ethylene terephthalate) SrPET composites is developed. The dynamic compression properties of the SrPET material and the out-of-plane compression properties of the sandwich core structure are investigated over a strain rate range 10(-4)-10(3) s(-1). Although the SrPET material shows limited rate dependence, the corrugated. core structures show significant rate dependence mainly attributed to micro-inertial stabilisation of the core struts and increased plastic tangent stiffness of the SrPE"T material. The corrugated SrPET cores have similar quasi-static performance as commercial polymeric foams but the SrPET cores have superior dynamic compression properties.QC 20150923</p