Base-Catalyzed Depolymerization of Lignin: History, Challenges and Perspectives

Bio-based phenolic compounds available from lignin are promising candidates for industrial application, e.g., within polymer resins or as biogenic fuel substitutes. Among numerous conversion methods for the valorization of lignin, the base-catalyzed depolymerization (BCD) has considerable advantages with respect to other processes. By this method, lignin and lignin-containing biorefinery streams can be catalytically transferred to valuable, defined products with tailored specifications. Continuous process operation allows conversions at short residence times and, thus, enables its industrial implementation more easily due to economic reasons. This review reflects the development in the field of BCD on various types of lignin. A historical overview will be given and the principal application of the method is shown. Challenges for operations are addressed, mainly to the development of efficient and selective methods for product separation and purification of the alkylphenolic moieties and the reduction of char formation during the process. An outlook will be given by showing trends and perspectives, especially in the field of industrial applications. Here, hydrotreatment methods for refining BCD intermediates for fuel and platform chemical production are shown. Furthermore, the application of BCD for the conversion of woody biomass and black liquor is discussed

Lignin phenol formaldehyde resoles using base-catalysed depolymerized kraft lignin

Lignin phenol formaldehyde (LPF) resols were produced using depolymerized lignin fractions at various levels of phenol substitution (50 to 70 wt %). To produce monomeric-rich (BCD-oil) and oligomeric (BCD-oligomers) bio-based phenolic compounds, softwood kraft lignin was base-catalysed degraded. These base-catalysed depolymerized (BCD) building blocks were further used to substitute phenol in the synthesis of phenolic resins and were characterized in detail (such as viscosity, free formaldehyde and phenol content, chemical composition, curing and bonding behaviour). The adhesive properties were compared to a phenol formaldehyde (PF) reference resin and a LPF with untreated kraft lignin. The resins synthesized with the two depolymerized lignin types differ significantly from each other with increasing phenol substitution. While with LPF-BCD-oligomers the viscosity increases and the bonding strength is not effected by increasing lignin content in the resin, a reduction of these properties could be observed with LPF-BCD-oil. Furthermore, LPF-BCD-oil showed similar curing behaviour and ultimate strength as the reference LPF. Adhesive bonds made using LPF-BCD-oligomers exhibited similar strength to those made using PF. Compared to the reference resins, it has been demonstrated that modified renewable lignin based phenolic components can be an equally performing alternative to phenol even for high degrees of substitution of 70%

From wood to resin-identifying sustainability levers through hotspotting lignin valorisation pathways

The concept of bioeconomy supports the diversification strategies of forest-based industries to create new value chains and contribute to economic growth and sustainability. The use of side streams or by-products of the pulp and paper industry (PPI) is seen as a promising approach. In line with this, the idea of substituting fossil-based materials and products is frequently discussed. One such example is the use of lignin as a bio-based alternative for fossil-based phenols. Lignin-based products not only have to fulfil identical technical requirements as their fossil-based counterparts, they are also expected to be more sustainable. This study conducts an integrated hotspot analysis of two lignin valorisation pathways during R&D. The analysis considers the provision of technical kraft lignin as a by-product of a state-of-the-art kraft pulp mill, followed by valorisation, either via solvent fractionation or via base-catalysed depolymerisation (BCD), and the final application of the valorised lignins in phenol formaldehyde resins. As a two-step approach, first of all, the environmental hotspots (e.g., energy-intensive process steps) along the valorisation pathways are identified. Secondly, a variation analysis is carried out, which involves the identification of sustainability levers (e.g., selection of solvents). Identifying those levers at a