105 research outputs found

    Flexible copper-indium-diselenide films and devices for space applications

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    With the ever increasing demands on space power systems, it is imperative that low cost, lightweight, reliable photovoltaics be developed. One avenue of pursuit for future space power applications is the use of low cost, lightweight flexible PV cells and arrays. Most work in this area assumes the use of flexible amorphous silicon (a-Si), despite its inherent instability and low efficiencies. However, polycrystalline thin film PV such as copper-indium-diselenide (CIS) are inherently more stable and exhibit better performance than a-Si. Furthermore, preliminary data indicate that CIS also offers exciting properties with respect to space applications. However, CIS has only heretofore only produced on rigid substrates. The implications of flexible CIS upon present and future space power platforms was explored. Results indicate that space qualified CIS can dramatically reduce the cost of PV, and in most cases, can be substituted for silicon (Si) based on end-of-life (EOL) estimations. Furthermore, where cost is a prime consideration, CIS can become cost effective than gallium arsenide (GaAs) in some applications. Second, investigations into thin film deposition on flexible substrates were made, and data from these tests indicate that fabrication of flexible CIS devices is feasible. Finally, data is also presented on preliminary TCO/CdS/CuInSe2/Mo devices

    Status of flexible CIS research at ISET

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    Polycrystalline thin film solar cells fabricated on light-weight, flexible substrates are very attractive for space applications. In this work CulnSe2 (CIS) based thin film devices were processed on metallic foil substrates using the selenization technique. CIS deposition method involved reaction of electron-bean evaporated Cu-In precursor layers with a selenizing atmosphere at around 400 C. Several metallic foils such as Mo, Ti, Al, Ni, and Cu were evaluated as possible substrates for these devices. Solar cells with AM1.5 efficiencies of 9.0-9.34 percent and good mechanical integrity were demonstrated on Mo and Ti foils. Monolithic integration of these devices was also demonstrated up to 4 in x 4 in size

    Fluorine-induced improvement of structural and optical properties of CdTe thin films for solar cell efficiency enhancement

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    CdTe thin films of different thicknesses were electrodeposited and annealed in air after different chemical treatments to study the effects of thickness and the different chemical treatments on these films for photovoltaic applications. The thicknesses of the samples range from 1.1 μm to 2.1 μm and the annealing process was carried out after prior CdCl2 treatment and CdCl2+CdF2 treatment as well as without any chemical treatment. Detailed optical and structural characterisation of the as-deposited and annealed CdTe thin films using UV-Vis spectrophotometry and x-ray diffraction reveal that incorporating fluorine in the well-known CdCl2 treatment of CdTe produces remarkable improvement in the optical and structural properties of the materials. This CdCl2+CdF2 treatment produced solar cell with efficiency of 8.3% compared to CdCl2 treatment, with efficiency of 3.3%. The results reveal an alternative method of post-deposition chemical treatment of CdTe which can lead to the production of CdTe-based solar cells with enhanced photovoltaic conversion efficiencies compared to the use of only CdCl2. Keywords: CdTe; CdCl2

    Efficient CuInSe 2 Solar Cells Fabricated by a Novel Ink Coating Approach

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    A novel technique is developed for the deposition of CuInSe 2 (CIS) thin films for solar cell applications. The technique uses an ink formulation that contains Cu-In metallic pigments. A precursor layer is first formed coating this ink onto the selected substrate. The precursor film is then reacted with Se to form the CIS compound. Solar cells were fabricated on CIS absorber layers prepared by this low cost ink coating approach and devices with a conversion efficiency of over 9.0% were demonstrated. © 1998 The Electrochemical Society. S1099-0062(98)08-063-8. All rights reserved. Manuscript submitted August 14, 1998; revised manuscript received September 9, 1998. Available electronically October 1, 1998. Group I-III-VI materials are considered to be highly promising as absorber layers in high-efficiency thin film solar cell structures. In fact, the highest efficiency thin film device to date was produced on a Cu(In,Ga)Se 2 (CIGS) absorber film grown by a vacuum evaporation technique. The demonstrated conversion efficiency of 17.7% confirmed the capability of this material to yield highly efficient active devices when employed in thin film solar cell structures. High-efficiency solar cells have commonly been fabricated on CuInSe 2 (CIS) or CIGS absorbers deposited by costly vacuum deposition techniques such as coevaporation 1 and two-stage processes utilizing evaporation or sputtering. 2 There is presently great interest in the development of new lower cost processing methods for the growth of high quality CIS-type absorbers for thin film solar cell applications. Slurry or ink deposition by large area nonvacuum coating methods such as screen printing, spraying, curtain coating, roll coating, or doctor blading are attractive low-cost approaches for the growth of thin film solar cell absorbers, provided that the precursor layers obtained by these deposition techniques can be converted into high quality semiconductor films that are required for solar cell fabrication. There have been several attempts to deposit CIS absorbers using the screen printing technique. For example, Arita et al. described a method that involved (i) mixing pure Cu, In, and Se powders in the compositional ratio of 1:1:2, (ii) milling these powders in a ball mill and forming a screen printable paste, (iii) screen printing the paste on a substrate, and (iv) sintering this precursor film to form the compound layer. As can be seen from the review of previous work, the nature of the ingredients in the formulation of a paste or an ink is very important for the formation of a precursor layer which can later be converted into a high quality CIS-type compound film with properties that are desirable for solar cell applications. In this article we report a low-cost ink coating technique that was successfully employed for the deposition of CIS absorbers that could be used for the fabrication of over 9% efficient thin film solar cells. Experimental The general steps of the low-cost process used in this work for the growth of thin film CIS absorbers are schematically shown in The source of Cu and In in this work was a Cu-In alloy powder with a preselected and fixed Cu/In stoichiometric ratio. The Cu-In alloy powder was obtained by the melt atomization technique. To prepare the powder, 99.99% pure Cu and 99.99% pure In were melted under a hydrogen curtain at above 900°C. The Cu/In ratio of the melt corresponded to the targeted value range of 0.87-0.9. The melted alloy was transformed into powder in a gas atomizer employing Ar as the quenching gas. Quenched powder was collected at the bottom of the reactor and sieved to separate the particles that were smaller than 20 µm in size which were used in this work as the pigment. About 10 g of the Cu-In pigment was mixed with 23 g of water. A small amount (about 1.5 wt %) of a wetting agent and dispersant were added to this aqueous formulation. The mixture was milled in a ball mill for 42 h. The resulting metallic ink was water-thin. Particle size analysis was done on a sample of this ink using

    Electrodeposition of CdTe thin films using nitrate precursor for applications in solar cells

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    Cadmium telluride (CdTe) thin films have been electrodeposited (ED) on glass/fluorine-doped tin oxide (FTO) substrates using simplified two-electrode system in acidic and aqueous solution containing Cd(NO3)2 4H2O and TeO2. The X-ray diffraction (XRD), optical absorption, photoelectrochemical (PEC) cell measurements, scanning electron microscopy (SEM) and transmission electron microscopy (TEM) have been carried out to study the structural, optical, electrical and morphological properties of the CdTe layers. The XRD study shows that the ED-CdTe layers are polycrystalline with cubic crystal structure. Results obtained from optical absorption reveal that the bandgaps of the as-deposited and the CdCl2 treated CdTe layers are in the ranges ~1.50 to ~1.54 eV and ~1.46 to ~1.51 eV, respectively. Observation from PEC measurements indicates a p-, i- and n-type electrical conductivity for as-deposited CdTe layers grown in the cathodic voltage range (1,247–1,258) mV. The SEM images indicate noticeable change in CdTe grain size from ~85 to ~430 nm after CdCl2 treatment with uniform surface coverage of the glass/FTO substrate. The TEM images show the columnar growth structure for as-deposited and CdCl2 treated CdTe layers. The TEM images also indicate an increase in grain’s diameter from ~50 to ~200 nm after CdCl2 treatment

    Effect of iodine incorporation on characteristic properties of cadmium telluride deposited in aqueous solution

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    The electrodeposition of polycrystalline I-doped CdTe was successfully performed from aqueous solutions containing cadmium nitrate (Cd(NO3)2 and tellurium oxide (TeO2). The effects of different I-doping concentrations in the electrolytic bath on the deposited CdTe layers deposited were evaluated structurally, optically, morphologically and electronically using X-ray diffraction (XRD), ultraviolet-visible spectrophotometry, scanning electron microscopy, photoelectrochemical cell measurement and direct-current (DC) conductivity test respectively. The XRD show reduction in the (111) cubic CdTe peak intensity and the calculated crystallite size of the CdTe:I layers above 5 ppm I-doping. At I-doping of 1000 ppm of the CdTe-bath and above, the deposition of only crystalline Te due to the formation of Cd-I complexes debarring the deposition of Cd and co-deposition of CdTe in aqueous solution was observed. Morphologically, reductions in grain size were observed above 5 ppm I-doping with high pinhole density and the formation of cracks within the CdTe:I layers. For the as-deposited CdTe:I layers, conduction type remained n-type across all the explored I-doping concentration of 200 ppm. For the CdCl2 and Ga2(SO4)2+CdCl2 treated CdTe:I layers, the transition from n- to p-type conductivity was observed for the CdTe:I baths doped with 20 ppm and above due to the reduced cadmium deposition on the substrate. The highest conductivity was observed at 5 ppm I-doping of the CdTe-bath. Observations made on the CdTe:I in aqueous solution differs from the non-aqueous solvent documented in the literature. These results are reported systematically in this communication

    Optimisation of pH of cadmium chloride post-growth-treatment in processing CDS/CDTE based thin film solar cells

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    The role of Chlorine-based activation in the production of high quality CdS/CdTe photovoltaic have been well discussed and explored with an overlook of the effect of Cadmium chloride (CdCl2) post-growth treatment acidity on the property of the fabricated devices. This work focuses on the optimisation of CdCl2 post-growth treatment pH as it affects both the material and fabricated device properties of all-electrodeposited multilayer glass/FTO/n-CdS/n-CdTe/p-CdTe configuration. CdCl2 treatments with acidity ranging from pH1 to pH4 were explored. The properties of the ensued CdTe layer were explored using optical, morphological, compositional structural and electrical property analysis, while, the effect on fabricated multilayer glass/FTO/n-CdS/n-CdTe/p-CdTe configuration were also explored using both I-V and C-V measurements. Highest improvements in the optical, morphological, compositional and structural were observed at pH2 CdCl2 post-growth treatment with an improvement in absorption edge, grain size, crystallinity and crystallite size. Conductivity type conversions from n-CdTe to p-CdTe, increase in pin-hole density and collapse of the absorption edge were observed after pH1 CdCl2 treatment. The highest fabricated solar cell efficiency of 13% was achieved using pH2 CdCl2 treatment as compared to other pH values explored

    Na incorporation in Mo and CuInSe from production processes

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    Abstract Results of characterization of thin "lms of Mo deposited by DC magnetron sputtering on soda-lime glass (Mo/SLG) and CuInSe (CIS) on Mo/SLG are presented. The primary objective of the work was to clarify the factors determining the concentration of Na in commercial-grade CIS. Mo "lms were deposited by three laboratories manufacturing CIS thin "lm solar cells. Analysis was by secondary ion mass spectrometry, scanning electron microscopy and X-ray di!raction. Changes in Mo deposition parameters in general a!ected the Na level but there was no obvious link to any single Mo deposition parameter. Oxygen content directly a!ected the Na level. The Na behavior was not obviously connected to "lm preferred orientation. Selenization of the Mo layers was also examined. Elemental Se vapor was found to produce signi"cantly less selenization than H Se. The amount of selenization was also strongly dependent upon Mo deposition conditions, although a speci"c source of the change in reaction rate was not found. Na distributions in the CIS deposited on the Mo were not limited by the di!usivity of the Na. The Na concentration in the CIS was increased by annealing the Mo "lms both with and without intentionally added Na. The Na level in the CIS appears to be set more by the CIS deposition process than by the Na concentration in the Mo so long as the Mo contains sucientNato0927−0248/99/cient Na to 0927-0248/99/ -see front matter 1999 Published by Elsevier Science B.V. All rights reserved. PII: S 0 9 2 7 -0 2 4 8 ( 9 9 ) 0 0 0 2 6 -4 saturate the available sites in the CIS. 1999 Published by Elsevier Science B.V. All rights reserved
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