Experimental analysis and numerical simulation of sintered micro-fluidic

This paper investigates the use of numerical simulations to describe solid state diffusion of a sintering stage during a Powder Hot Embossing (PHE) process for micro-fluidic components. Finite element analysis based on a thermo-elasto-viscoplastic model was established to describe the densification process of a PHE stainless steel porous component during sintering. The corresponding parameters such as the bulk viscosity, shearing viscosity and sintering stress are identified from dilatometer experimental data. The numerical analyses, which were performed on a 3D micro-structured component, allowed comparison between the numerical predictions and experimental results of during a sintering stage. This comparison demonstrates that the FE simulation results are in better agreement with the experimental results at high temperatures

Physical modelling of amorphous thermoplastic polymer and numerical simulation of micro hot embossing process

Micro hot embossing process is considered as one of the most promising micro replication processes for manufacturing of polymeric components, especially for the high aspect ratio components and large surface structural components. A large number of hot embossing experimental results have been published, the material modelling and processes simulation to improve the quality of micro replication by hot embossing process are still lacking. This paper consists to 3D modelling of micro hot embossing process with amorphous thermoplastic polymers, including the mechanical characterisation of polymers properties, identification of the viscoelastic behaviour law of the polymers, numerical simulation and experimental investigation of micro hot embossing process. Static compression creep tests have been carried out to investigate the selected polymers’ viscoelastic properties. The Generalized Maxwell model has been proposed to describe the relaxation modulus of the polymers and good agreement has been observed. The numerical simulation of the hot embossing process in 3D has been achieved by taking into account the viscoelastic behaviour of the polymers. The microfluidic devices with the thickness of 2 mm have been elaborated by hot embossing process. The hot embossing process has been carried out using horizontal injection/compression moulding equipment, especially developed for this study. A complete compression mould tool, equipped with the heating system, the cooling system, the ejection system and the vacuum system, has been designed and elaborated in our research. Polymer-based microfluidic devices have been successfully replicated by the hot embossing process using the compression system developed. Proper agreement between the numerical simulation and the experimental elaboration has been observed. It shows strong possibility for the development of the 3D numerical model to optimize the micro hot embossing process in the future

Predicting Dust Distribution in Protoplanetary Discs

We present the results of three-dimensional numerical simulations that include the effects of hydrodynamical forces and gas drag upon an evolving dusty gas disk. We briefly describe a new parallel, two phase numerical code based upon the smoothed particle hydrodynamics (SPH) technique in which the gas and dust phases are represented by two distinct types of particles. We use the code to follow the dynamical evolution of a population of grains in a gaseous protoplanetary disk in order to understand the distribution of grains of different sizes within the disk. Our ``grains'' range from metre to submillimetre in size.Comment: 2 pages, LaTeX with 1 ps figure embedded, using newpasp.sty (supplied). To appear in the proceedings of the XIXth IAP colloquium "Extrasolar Planets: Today and Tomorrow" held in Paris, France, 2003, June 30 -- July 4, ASP Conf. Se

Individual and collective behavior of dust particles in a protoplanetary nebula

We study the interaction between gas and dust particles in a protoplanetary disk, comparing analytical and numerical results. We first calculate analytically the trajectories of individual particles undergoing gas drag in the disk, in the asymptotic cases of very small particles (Epstein regime) and very large particles (Stokes regime). Using a Boltzmann averaging method, we then infer their collective behavior. We compare the results of this analytical formulation against numerical computations of a large number of particles. Using successive moments of the Boltzmann equation, we derive the equivalent fluid equations for the average motion of the particles; these are intrinsically different in the Epstein and Stokes regimes. We are also able to study analytically the temporal evolution of a collection of particles with a given initial size-distribution provided collisions are ignored.Comment: 15 pages, 9 figures, submitted to Ap

Water soluble Invar 36 feedstock development for µPIM

A water soluble binder system based on cellulose acetate butyrate (CAB) and polyethylene glycol (PEG) is proposed and investigated to carry out a micro powder injection moulding (muPIM) process with an Invar 36 alloy powders. The overall process was optimised with an emphasis on the determination of the optimal solid loading. Several methodologies were evaluated and compared to determine this parameter. A full muPIM was performed with different powder content feedstocks. Dog bone-type micro test parts were fabricated thereof and their mechanical properties were evaluated. Solid loadings up to 65 vol.% resulted to have the most equilibrated properties to successfully fabricate Invar 36 micro parts with the selected powder and binder system.The authors wish to thank GUZMÁN GLOBAL S.L. and MIMTECH ALFA for their collaboration on the ECOPIM project (Ref. IPT-2011-0931-20000) that was funded by the Spanish Ministry of the Economy and Competitiveness. Furthermore, the authors would like to acknowledge the strong support from the ESTRUMAT projects (Ref. S2009/MAT-1585), which were funded by the CAM Consejería Educación Dir. Gral. Universidades e Investigación, and from the COMETAS project (Ref. MAT2009/14448-C02-02), which was funded by the Spanish Ministry of the Economy and Competitiveness.Publicad

Effect of the particle size and solids volume fraction on the thermal degradation behaviour of Invar 36 feedstocks

Degradation kinetics and the thermal stability of Invar 36 powder injection moulding feedstocks (PIM) based on cellulose acetate butyrate (CAB) and polyethylene glycol (PEG) binders were investigated using simultaneous thermogravimetric analysis (STA) and differential scanning calorimetry (DSC). The initial decomposition temperature (IDT) and the integral procedure decomposition temperature (IPDT) were used to analyse the thermal stability of the binder system as a function of the solid loading content and powder particle size. The degradation kinetics was studied, and the process apparent activation energies were assessed using isoconversional methods. All the methodologies revealed changes in the thermal degradation behaviours of the feedstocks for solid loadings that were previously determined to correspond to optimal solid loadings using other experimental procedures. The studies also contrast previous similar findings with a ceramic powder. Therefore these results strengthen the proposal of thermodynamic degradation studies of feedstocks as an alternative or complementary technique to determine optimal solid loading contents in metal injection moulding (MIM).The authors a wish to thank GUZMÁN GLOBAL S.L. and MIM TECH ALFA for their collaboration on the ECOPIM project (ref. IPT 2011 0931 20000) that was funded by the Spanish Ministry of the Economy and Competitiveness. Furthermore, the authors would like to acknowledge the strong support from the ESTRUMAT projects (ref. S2009/MAT 1585), which were funded by the CAM Consejería Educación Dir. Gral. Universidades e Investigación, and from the COMETAS project (ref. MAT2009/14448 C02 02), which was funded by the Spanish Ministry of the Economy and Compet itiveness. J.P.F. B. acknowledges support from “Marie Curie” Amarout Europe Program