3D analysis of thermal and stress evolution during laser cladding of bioactive glass coatings

Thermal and strain-stress transient fields during laser cladding of bioactive glass coatings on the Ti6Al4V alloy basement were numerically calculated and analysed. Conditions leading to micro-cracking susceptibility of the coating have been investigated using the finite element based modelling supported by experimental results of microscopic investigation of the sample coatings. Consecutive temperature and stress peaks are developed within the cladded material as a result of the laser beam moving along the complex trajectory, which can lead to micro-cracking. The preheated to 500oC base plate allowed for decrease of the laser power and lowering of the cooling speed between the consecutive temperature peaks contributing in such way to achievement of lower cracking susceptibility. The cooling rate during cladding of the second and the third layer was lower than during cladding of the first one, in such way, contributing towards improvement of cracking resistance of the subsequent layers due to progressive accumulation of heat over the process

Tailoring surface roughness through the temporal variation of additive manufacturing process parameters

The benefits that additive manufacturing (AM) offers to the industry are generally well understood and appreciated. However, the current design for additive manufacturing (DfAM) methodologies and computer-aided manufacturing (CAM) packages neglect to exploit the full potential that AM can offer through its unique ability to vary material characteristics whilst the final component geometry is being formed. The purpose of this research is to demonstrate that additional design control can be gained through temporal DfAM (TDfAM). In this study, the ability to tailor the surface roughness of fused deposition modelling (FDM) AM polylactic acid (PLA) parts through the variation of two process parameters, nozzle temperature and print speed, is explored. The underpinning hypothesis is that variation of temperature and printing speed, can provide a significant change of surface roughness within one homogeneous part. This research demonstrated that nozzle temperature and print speed have a statistically significant effect on the surface roughness of the top and side surfaces. By increasing temperature and speed, the roughness of the side surfaces decreased and the roughness of the top surface increased. Furthermore, the in-silico implementation of TDfAM is demonstrated. As such, the research supports the hypothesis that TDfAM can enable additional control over the surface characteristics of a homogeneous part

Field driven engineering: Improving design and manufacturing interconnectivity

Additive Manufacturing (AM) provides a selection of new opportunities for designers; however, the current design and manufacturing workflow is still limited. Data conversion, file size, and discretization are among the factors that restrict the full potential of AM. This positional paper aims to overcome these limitations by proposing a new design and manufacturing workflow based on Fields and Implicit Modelling. The workflow is influenced by new developments in commercial computer-aided design software, and it speculates on how these developments can be expanded to benefit the overall design and manufacturing process. Finally, the paper presents advantages, current limitations, and future research directions for the implementation of Fields and Implicit Modelling in design and engineering.</p

Surface texture measurement for additive manufacturing

The surface texture of additively manufactured metallic surfaces made by powder bed methods is affected by a number of factors, including the powder's particle size distribution, the effect of the heat source, the thickness of the printed layers, the angle of the surface relative to the horizontal build bed and the effect of any post processing/finishing. The aim of the research reported here is to understand the way these surfaces should be measured in order to characterise them. In published research to date, the surface texture is generally reported as an Ra value, measured across the lay. The appropriateness of this method for such surfaces is investigated here. A preliminary investigation was carried out on two additive manufacturing processes—selective laser melting (SLM) and electron beam melting (EBM)—focusing on the effect of build angle and post processing. The surfaces were measured using both tactile and optical methods and a range of profile and areal parameters were reported. Test coupons were manufactured at four angles relative to the horizontal plane of the powder bed using both SLM and EBM. The effect of lay—caused by the layered nature of the manufacturing process—was investigated, as was the required sample area for optical measurements. The surfaces were also measured before and after grit blasting

Reconstructing mid-to-recent Holocene paleoenvironments in the vicinity of ancient Amarynthos (Euboea, Greece).

This article examines the shoreline evolution and human occupation in the vicinity of the important archeological site of Amarynthos (Euboea Island, Greece) over the last six millennia. Archeological evidence indicates a continuous occupation of the site from the Bronze Age to the Roman period and the site is well-known, thanks to the existence of a sanctuary dedicated to the goddess Artemis. Based on the study of four boreholes, a paleogeographic reconstruction of the coastal landscape is proposed. Facies were determined based on mollusc identification, and sedimentology based on grain-size measurements (hand sieving for the fraction above 2 mm and LASER technique for particles below 2 mm) and loss-on-ignition. In addition, a series of 12 AMS radiocarbon dates define a reliable chronostratigraphy. Results suggest the presence of a fully marine environment from the early Holocene to ca. 2600-2400 cal. BC, which developed into a brackish environment from ca. 2600-2400 cal. BC to ca. 750 cal. BC due to the deltaic progradation of the nearby stream (Sarandapotamos River). From ca. 750 cal. BC onward, coastal swamps prevailed in the study area. Human-environmental interaction is discussed and particular attention is paid to the paleolandscape configuration of Amarynthos