Long, Bellows-Free Vertical Helium Transfer Lines for the LHC Cryogenic System

The cryogenic system for the Large Hadron Collider (LHC) under construction at CERN will include four new vertical helium transfer lines connecting the new helium refrigerators to the underground areas. These four transfer lines will be installed between a refrigerator on the surface and an interconnection box located 80 m to 145 m underground. They consist of a vacuum jacket, a thermal screen and four internal helium pipes. Due to space and accessibility limitations, the lines have been specified without bellows or bends of any kind in the long vertical part; the thermal contractions must be compensated at the surface only. The displacement due to these contractions amounts to more than 35 cm in one case, and all four internal pipes, as well as the thermal screen, must be able to contract and expand independently. The lines will be built and installed by a consortium of Linde AG and Babcock Noell Nuclear GmbH. Their technical design choices are presented together with expected performance

Development of a Laser Double-wire Directed Energy Deposition Process for Functionally Graded Materials and In-situ alloying

Development of a Laser Double-wire Directed Energy Deposition process (LD-DED). Utilizing high material efficiency of the laser wire process for multi-material additive manufacturing. Enabling omnidirectional wire based build up of in-situ fabricated alloys and Functionally Graded Material

Direction dependency in coaxial laser double wire Direct Energy Deposition

Coaxial Laser wire Direct Energy Deposition (L-DED) promises a direction-independent buildup due to a centric supply of the welding material. To fabricate Functionally Graded Materials (FGMs), a processing head was designed that is capable of supplying two wire materials into the processing zone. This study investigates the direction dependency of welding seams produced by two 1.4718 metal wires with a diameter of 0.8 mm in a coaxial laser setup using three separately controllable single laser beams with a maximum combined laser power of 660 W. The welding wires are supplied simultaneously to the laser spot under an incidence angle of 3.5° to the middle axis of the processing head. The seam geometry is investigated using a confocal laserscanning-microscope. A comparison of the height, width and macroscopic seam geometry reveals the influence of the welding direction on the seam geometry and quality in Laser Double wire Direct Energy Deposition (LD-DED)