Formability analysis of pre-strained AA5754-O sheet metal using Yld96 plasticity theory: Role of amount and direction of uni-axial pre-strain

Automotive industries are very much interested in formability of different pre-strained aluminum alloy sheets in the context of multistage stamping to fabricate complex components. In the present work, different uni-axial pre-strains of 6.4% and 12.2% were induced in AA5754-O aluminum alloy both along rolling direction (RD) and transverse direction (TD). The true stress-strain response, limiting dome height (LDH) and strain based forming limit diagram (ε-FLD) of as received and all pre-strained materials were evaluated experimentally. The anisotropy constitutive material model was developed using the Yld96 plasticity theory in-conjunction with the Hollomon isotropic hardening law to predict the yield strength evolution of the pre-strained materials. Also, it was found that the limiting strains in ε-FLD shifted significantly depending on the amount and direction of uni-axial pre-strain. Hence, the limiting strains of the as-received materials were transposed into stress space to estimate the stress based forming limit diagram (σ-FLD) using the anisotropy constitutive material model. Further, the dynamic shifts of ε-FLDs of four different pre-strained materials were predicted by successfully decoupling the σ-FLD of as-received materials within root mean square error of 0.008. Finite element models of both uni-axial pre-straining and subsequent LDH tests were developed, and the forming behavior of the pre-strained materials were predicted implementing the Yld96 plasticity model and estimated σ-FLD. It was found that LDH was significantly influenced by the amount of pre-strain, and the maximum thinning location shifted close to pole in the case of 12.2% pre-strained materials. However, the effect of uni-axial pre-strain direction on both LDH and maximum thinning location in AA5754-O material was very negligible

Numerical analysis of different heating systems for warm sheet metal forming

The main goal of this study is to present an analysis of different heating methods frequently used in laboratory scale and in the industrial practice to heat blanks at warm temperatures. In this context, the blank can be heated inside the forming tools (internal method) or using a heating system (external method). In order to perform this analysis, a finite element model is firstly validated with the simulation of the direct resistance system used in a Gleeble testing machine. The predicted temperature was compared with the temperature distribution recorded experimentally and a good agreement was found. Afterwards, a finite element model is used to predict the temperature distribution in the blank during the heating process, when using different heating methods. The analysis also includes the evaluation of a cooling phase associated to the transport phase for the external heating methods. The results of this analysis show that neglecting the heating phase and a transport phase could lead to inaccuracies in the simulation of the forming phase.The authors gratefully acknowledge the financial support of the Portuguese Foundation for Science and Technology (FCT) under project PTDC/EMS-TEC/1805/2012 and by FEDER funds through the program COMPETE—Programa Operacional Factores de Competitividade, under the project CENTRO-07-0224-FEDER-002001 (MT4MOBI). The authors would like to thank Prof. A. Andrade-Campos for helpful contributions on the development of the finite element code presented in this work.info:eu-repo/semantics/publishedVersio

Neutron Irradiation to Transmute Zinc into Gallium

Modified 241Am-Be neutron beams showed an ability to change the optical properties of zinc oxide (ZnO) photoluminescence (PL) spectra by transmuting zinc (Zn) into gallium (Ga) after irradiation. This study investigates the time required by slow neutron irradiation to register the transmutation of the Zn into Ga. Two series of samples from different suppliers hydrothermally (HT) grown by TEW Tokyo Denpa Co. Ltd., Tokyo, Japan, and MTI corporation, China, are irradiated for 6, 12, 18, and 24 days on the Zn-polar face of each sample to specify the relationship between the irradiation intensity and transmutation

Rapid thermal magnetic annealing as an emerging technology in field-annealing of thin magnetic films for recording heads

\u3cp\u3eAn emerging field where rapid thermal processing (RTP) is now rapidly finding its first acceptance is in the industrial manufacturing of thin-film head devices for magnetic recording. Here soft-magnetic thin-film flux guide structures (usually composed of high-moment alloys containing iron, etc.) are applied onto ceramic substrate wafers (such as Al\u3csub\u3e2\u3c/sub\u3eO\u3csub\u3e3\u3c/sub\u3e-TiC) of sizes up to 150 mm and subsequently 'activated' by heating and cooling in a magnetic field. We assessed the advantages of rapid thermal magnetic annealing (RTMA) in a new prototype reactor with an external electromagnet, capable of generating an extremely homogeneous magnetic field of 660 Oe (52.8 kA/m) with field lines parallel across the entire wafer area (150 mm in diameter). Samples with 1 μm thick amorphous iron-alloy layers (Fe\u3csub\u3e77\u3c/sub\u3eNb\u3csub\u3e11\u3c/sub\u3eN\u3csub\u3e10\u3c/sub\u3eSi\u3csub\u3e2\u3c/sub\u3e) sputter-deposited onto ceramic substrates of single-crystalline GGG-garnet (Gd\u3csub\u3e3\u3c/sub\u3eGa\u3csub\u3e5\u3c/sub\u3eO\u3csub\u3e12\u3c/sub\u3e) were conventionally annealed and RTMA-annealed in N\u3csub\u3e2\u3c/sub\u3e/H\u3csub\u3e2\u3c/sub\u3e at temperatures between 550 and 700°C. Structural analysis by transmission electron microscopy (TEM) and electron diffraction showed that the enhanced performance of the RTMA-annealed layers is due to the different nanocrystallization kinetics induced by the fast heating and cooling rates of RTMA. The ceramic substrate materials normally used in head manufacturing (such as Al\u3csub\u3e2\u3c/sub\u3eO\u3csub\u3e3\u3c/sub\u3e-TiC) have favorable grey-body properties with high emissivity (≥0.7) over a wide range of temperatures (25-700°C) and wavelengths (1.5-10 μm), which excludes the difficulties encountered in pyrometric temperature control of infrared-transparent substrates such as silicon. We conclude that RTMA yields superior soft-magnetic materials, where throughput numbers of ≥30 wafers/h are possible.\u3c/p\u3

Cooperation of two distinct coupling proteins creates chemosensory network connections

Although it is appreciated that bacterial chemotaxis systems rely on coupling, also called scaffold, proteins to both connect input receptors with output kinases and build interkinase connections that allow signal amplification, it is not yet clear why many systems use more than one coupling protein. We examined the distinct functions for multiple coupling proteins in the bacterial chemotaxis system of Helicobacter pylori, which requires two nonredundant coupling proteins for chemotaxis: CheW and CheV1, a hybrid of a CheW and a phosphorylatable receiver domain. We report that CheV1 and CheW have largely redundant abilities to interact with chemoreceptors and the CheA kinase, and both similarly activated CheA's kinase activity. We discovered, however, that they are not redundant for formation of the higher order chemoreceptor arrays that are known to form via CheA-CheW interactions. In support of this possibility, we found that CheW and CheV1 interact with each other and with CheA independent of the chemoreceptors. Therefore, it seems that some microbes have modified array formation to require CheW and CheV1. Our data suggest that multiple coupling proteins may be used to provide flexibility in the chemoreceptor array formation