Hard Turning of Sintered Cemented Carbide Parts: A Shop Floor Experience

AbstractMachining hardened steel has been a recurring issue in the literature when tools with defined geometry cutting edges are used. It is well known the use of cemented carbides to produce cutting tools. It is also well known that this occurs before applying sintering process, to facilitate the production of special tools or specific kind of parts, which will be sintered later. What is not very known is the cutting of cemented carbides to produce special kind of parts used when high hardness, high compression resistance, high surface quality and tight tolerances are demanded. To meet such requirements is necessary to machine the pieces after sintering. Despite being a satisfactory alternative, the grinding process could not meet such requirements and, moreover, probably is more expensive. The purpose of this work is to develop an experience that, by gathering data from an industry shop floor that choose not to be identified, show the feasibility of turning sintered cemented carbide. The results showed that besides to be viable, turning process could machine workpieces with tight tolerances and excellent surface roughness

Comparison of the timed inspiratory effort index with the T-piece trial as a decision-making tool for extubation: a randomized controlled non-inferiority trial

The “timed inspiratory effort” (TIE) index, a new predictor of weaning outcome, normalizes the maximal inspiratory pressure with the time required to reach this value up to 60 s, incorporating the time domain into the assessment of inspiratory muscle function. The objective of this study was to determine whether the TIE predicts successful extubation at a similar rate as the T-piece trial with less time required. A non-inferiority randomized controlled trial was performed with ICU subjects eligible for weaning. The participants were allocated to the TIE or the T-piece groups. The primary outcome was successful weaning, and the main secondary outcome was ICU mortality. Eighty participants of each group were included in the final analysis. Time from the start of a successful test to effective extubation was significantly lower in the TIE group than in the T-piece group, 15 (10 to 24) vs 55 (40 to 75) min, P<0.001. In the Kaplan-Meier analysis, no significant differences were found in successful weaning (79.5 vs 82.5%, P=0.268) or survival rate (62.9 vs 53.8%, P=0.210) between the TIE and T-piece groups at the 30th day. In this preliminary study, the TIE index was not inferior to the T-piece trial as a decision-making tool for extubation and allowed a reduction in the decision time

Multiscale formulation for material failure accounting for cohesive cracks at the macro and micro scales

This contribution presents a two-scale formulation devised to simulate failure in materials with het- erogeneous micro-structure. The mechanical model accounts for the activation of cohesive cracks in the micro-scale domain. The evolution/propagation of cohesive micro-cracks can induce material instability at the macro-scale level. Then, a cohesive crack is activated in the macro-scale model which considers, in a homogenized sense, the constitutive response of the intricate failure mode taking place in the smaller length scale.The two-scale model is based on the concept of Representative Volume Element (RVE). It is designed following an axiomatic variational structure. Two hypotheses are introduced in order to build the foundations of the entire two-scale theory, namely: (i) a mechanism for transferring kinematical information from macro- to-micro scale along with the concept of “Kinematical Admissibility”, relating both primal descriptions, and (ii) a Multiscale Variational Principle of internal virtual power equivalence between the involved scales of analysis. The homogenization formulae for the generalized stresses, as well as the equilibrium equations at the micro-scale, are consequences of the variational statement of the problem.The present multiscale technique is a generalization of a previous model proposed by the authors and could be viewed as an application of a general framework recently proposed by the authors. The main novelty in this article lies on the fact that failure modes in the micro-structure now involve a set of multiple cohesive cracks, connected or disconnected, with arbitrary orientation, conforming a complex tortuous failure path. Tortuosity is a topic of decisive importance in the modelling of material degradation due to crack propagation. Following the present multiscale modelling approach, the tortuosity effect is introduced in order to satisfy the “Kinematical Admissibility” concept, when the macro-scale kinematics is transferred into the micro-scale domain. There- fore, it has a direct consequence in the homogenized mechanical response, in the sense that the proposed scale transition method (including the tortuosity effect) retrieves the correct post-critical response.Coupled (macro-micro) numerical examples are presented showing the potentialities of the model to sim- ulate complex and realistic fracture problems in heterogeneous materials. In order to validate the multiscale technique in a rigorous manner, comparisons with the so-called DNS (Direct Numerical Solution) approach are also presented

Adubos verdes e seus efeitos no rendimento da cana-de-açúcar em sistema de plantio direto.

O objetivo deste trabalho foi avaliar adubos verdes e seus efeitos no rendimento da cana-de-açúcar em sistema de plantio direto (SPD). O trabalho foi realizado em Campos dos Goytacazes (RJ), no período de dezembro de 2003 a julho de 2005. O delineamento experimental foi em blocos casualizados, com quatro repetições. Os tratamentos foram: feijão-de-porco (Canavalia ensiformis), mucuna-preta(Mucuna aterrimum), crotalária (Crotalária juncea) em plantio direto e vegetação espontânea em preparo convencional (testemunha). Com crotalária aos 35 dias após emergência (DAE) houve maior taxa de cobertura do solo – 87% – e, aos 92 DAE produziu 17.852 kg ha-1 de matéria seca, respectivamente, 41%, 78% e 407% superior ao feijão-de-porco, mucuna e vegetação espontânea, além de superá-las em acúmulos de K, Mg, S, Zn e Fe. O feijão-de-porco e a mucuna proporcionaram o maior teor de N na parte aérea. Com feijão-de-porco, os teores de P e Ca foram maiores que a crotalária e a mucuna. Com vegetação espontânea, o maior teor de K foi na parte aérea. As leguminosas acumularam maiores quantidades de N e Cu do que a vegetação espontânea. A crotalária e o feijão-de-porco acumularam 66% a mais de P na parte área que a mucuna. O SPD utilizando a adubação verde contribuiu significativamente para a maior produtividade de cana-de-açúcar, 135.863 kg ha-1, sendo 37% superior ao PC com a vegetação espontânea