Power-Scavenging MEMS Robots

This thesis includes the design, modeling, and testing of novel, power-scavenging, biologically inspired MEMS microrobots. Over one hundred 500-μm and 990-μm microrobots with two, four, and eight wings were designed, fabricated, characterized. These microrobots constitute the smallest documented attempt at powered flight. Each microrobot wing is comprised of downward-deflecting, laser-powered thermal actuators made of gold and polysilicon; the microrobots were fabricated in PolyMUMPs® (Polysilicon Multi-User MEMS Processes). Characterization results of the microrobots illustrate how wing-tip deflection can be maximized by optimizing the gold-topolysilicon ratio as well as the dimensions of the actuator-wings. From these results, an optimum actuator-wing configuration was identified. It also was determined that the actuator-wing configuration with maximum deflection and surface area yet minimum mass had the greatest lift-to-weight ratio. Powered testing results showed that the microrobots successfully scavenged power from a remote 660-nm laser. These microrobots also demonstrated rapid downward flapping, but none achieved flight. The results show that the microrobots were too heavy and lacked sufficient wing surface area. It was determined that a successfully flying microrobot can be achieved by adding a robust, light-weight material to the optimum actuator-wing configuration—similar to insect wings. The ultimate objective of the flying microrobot project is an autonomous, fully maneuverable flying microrobot that is capable of sensing and acting upon a target. Such a microrobot would be capable of precise lethality, accurate battle-damage assessment, and successful penetration of otherwise inaccessible targets

Closed-Loop Control of Constrained Flapping Wing Micro Air Vehicles

Micro air vehicles are vehicles with a maximum dimension of 15 cm or less, so they are ideal in confined spaces such as indoors, urban canyons, and caves. Considerable research has been invested in the areas of unsteady and low Reynolds number aerodynamics, as well as techniques to fabricate small scale prototypes. Control of these vehicles has been less studied, and most control techniques proposed have only been implemented within simulations without concern for power requirements, sensors and observers, or actual hardware demonstrations. In this work, power requirements while using a piezo-driven, resonant flapping wing control scheme, Bi-harmonic Amplitude and Bias Modulation, were studied. In addition, the power efficiency versus flapping frequency was studied and shown to be maximized while flapping at the piezo-driven system\u27s resonance. Then prototype hardware of varying designs was used to capture the impact of a specific component of the flapping wing micro air vehicle, the passive rotation joint. Finally, closed-loop control of different constrained configurations was demonstrated using the resonant flapping Bi-harmonic Amplitude and Bias Modulation scheme with the optimized hardware. This work is important in the development and understanding of eventual free-flight capable flapping wing micro air vehicle

Repeatable Manufacture of Wings for Flapping Wing Micro Air Vehicles Using Microelectromechanical System (MEMS) Fabrication Techniques

While there have been great advances in the area of Flapping Wing Micro Air Vehicles (FWMAV), prototype parts have been constructed with the objective of scientific discovery and basic research. There has been little effort to make parts that could be consistently and repeatedly manufactured. Until recently, there has been little, if any, focus on methods that could be used and verified by subsequent researchers. It is herein proposed that Microelectromechanical System fabrication methods will provide a fast, cheap, and highly repeatable manufacturing method for the FWMAV wings. The wings manufactured to demonstrate this process, bio-inspired by the Manduca Sexta, were patterned and manufactured from titanium. The process took a relatively short amount of time: three and a half hours from start to finish. Multiple wings were fabricated as a batch during this time. A repeatable method for producing camber in the wing and mounting a membrane on the titanium structure is also presented. These processes will allow parametric testing of FWMAV wings. These wings will be exactly the same, except for specific changes made by the designer, so wing iterations can be compared and studied precisely. The best possible FWMAV wing can be discovered and exactly recreated in this manner. This process may also be easily adapted to mass manufacture of FWMAV wings in industry

Design optimization of small-scale unmanned air vehicles

Ph.DDOCTOR OF PHILOSOPH

Principle Of Bio-Inspired Insect Wing Rotational Hinge Design

A principle for designing and fabricating bio-inspired miniature artificial insect flapping wing using flexure rotational hinge design is presented. A systematic approach of selecting rotational hinge stiffness value is proposed. Based on the understanding of flapping wing aerodynamics, a dynamic simulation is constructed using the established quasi-steady model and the wing design. Simulations were performed to gain insight on how different parameters affect the wing rotational response. Based on system resonance a model to predict the optimal rotational hinge stiffness based on given wing parameter and flapping wing kinematic is proposed. By varying different wing parameters, the proposed method is shown to be applicable to a wide range of wing designs with different sizes and shapes. With the selected hinge stiffness value, aspects of the rotational joint design is discussed and an integrated wing-hinge structure design using laminated carbon fiber and polymer film is presented. Manufacturing process of such composite structure is developed to achieve high accuracy and repeatability. The yielded hinge stiffness is verified by measurements. To validate the proposed model, flapping wing experiments were conducted. A flapping actuation set up is built using DC motor and a controller is implemented on a microcontroller to track desired wing stroke kinematic. Wing stroke and rotation kinematic were extracted using a high speed camera and the lift generation is evaluated. A total of 49 flapping experiments were presented, experimental data shows good correlation with the model\u27s prediction. With the wing rotational hinge stiffness designed so that the rotational resonant frequency is twice as the stroke frequency, the resulting wing rotation generates near optimal lift. With further simulation, the proposed model shows low sensitivity to wing parameter variation. As a result, giving a design parameter of a flapping wing robot platform, the proposed principle can predict the rotational hinge stiffness that leads to near optimal wing rotation. Further iteration can be done around the selected value and achieve the optimal lift generation

Design of a flapping mechanism for reproducing the motions at the base of a dragonfly wing

Thesis (S.B.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2007.Includes bibliographical references (p. 48-49).Insect flight is being studied to aid in the development of micro-air vehicles that use the flapping wing model in an attempt to achieve the high levels of maneuverability that insects have. The flight of the dragonfly has been chosen to be modeled because of its exceptional flight capabilities. This thesis addresses the flapping mechanism designed for the root of each wing. The prototype of the mechanism, built at a scale of four times the size of a dragonfly having a wingspan of 150 mm, is able to create motions in the wing of flapping and feathering, and can vary the stroke plane. The coning angle can be set between tests. The design process began with considering two methods of actuation, a four-bar transmission mechanism used in the Micromechanical Flying Insect developed in the UC Berkeley Biomimetic Millisystem Lab, and by pivoting the wing support directly with cables or rigid links. The second design was chosen to be developed further. A functional prototype was built from acrylic and parts made using stereolithography.by Teresa Liu.S.B

DESIGN AND CONTROL OF A HUMMINGBIRD-SIZE FLAPPING WING MICRO AERIAL VEHICLE

Flying animals with flapping wings may best exemplify the astonishing ability of natural selection on design optimization. They evince extraordinary prowess to control their flight, while demonstrating rich repertoire of agile maneuvers. They remain surprisingly stable during hover and can make sharp turns in a split second. Characterized by high-frequency flapping wing motion, unsteady aerodynamics, and the ability to hover and perform fast maneuvers, insect-like flapping flight presents an extraordinary aerial locomotion strategy perfected at small size scales. Flapping Wing Micro Aerial Vehicles (FWMAVs) hold great promise in bridging the performance gap between engineered flying vehicles and their natural counterparts. They are perfect candidates for potential applications such as fast response robots in search and rescue, environmental friendly agents in precision agriculture, surveillance and intelligence gathering MAVs, and miniature nodes in sensor networks

Aerial Vehicles

This book contains 35 chapters written by experts in developing techniques for making aerial vehicles more intelligent, more reliable, more flexible in use, and safer in operation.It will also serve as an inspiration for further improvement of the design and application of aeral vehicles. The advanced techniques and research described here may also be applicable to other high-tech areas such as robotics, avionics, vetronics, and space

A multimodal micro air vehicle for autonomous flight in near-earth environments

Reconnaissance, surveillance, and search-and-rescue missions in near-Earth environments such as caves, forests, and urban areas pose many new challenges to command and control (C2) teams. Of great significance is how to acquire situational awareness when access to the scene is blocked by enemy fire, rubble, or other occlusions. Small bird-sized aerial robots are expendable and can fly over obstacles and through small openings to assist in the acquisition and distribution of intelligence. However, limited flying space and densely populated obstacle fields requires a vehicle that is capable of hovering, but also maneuverable. A secondary flight mode was incorporated into a fixed-wing aircraft to preserve its maneuverability while adding the capability of hovering. An inertial measurement sensor and onboard flight control system were interfaced and used to transition the hybrid prototype from cruise to hover flight and sustain a hover autonomously. Furthermore, the hovering flight mode can be used to maneuver the aircraft through small openings such as doorways. An ultrasonic and infrared sensor suite was designed to follow exterior building walls until an ingress route was detected. Reactive control was then used to traverse the doorway and gather reconnaissance. Entering a dangerous environment to gather intelligence autonomously will provide an invaluable resource to any C2 team. The holistic approach of platform development, sensor suite design, and control serves as the philosophy of this work.Ph.D., Mechanical Engineering -- Drexel University, 200

Control-Oriented Reduced Order Modeling of Dipteran Flapping Flight

Flying insects achieve flight stabilization and control in a manner that requires only small, specialized neural structures to perform the essential components of sensing and feedback, achieving unparalleled levels of robust aerobatic flight on limited computational resources. An engineering mechanism to replicate these control strategies could provide a dramatic increase in the mobility of small scale aerial robotics, but a formal investigation has not yet yielded tools that both quantitatively and intuitively explain flapping wing flight as an "input-output" relationship. This work uses experimental and simulated measurements of insect flight to create reduced order flight dynamics models. The framework presented here creates models that are relevant for the study of control properties. The work begins with automated measurement of insect wing motions in free flight, which are then used to calculate flight forces via an empirically-derived aerodynamics model. When paired with rigid body dynamics and experimentally measured state feedback, both the bare airframe and closed loop systems may be analyzed using frequency domain system identification. Flight dynamics models describing maneuvering about hover and cruise conditions are presented for example fruit flies (Drosophila melanogaster) and blowflies (Calliphorids). The results show that biologically measured feedback paths are appropriate for flight stabilization and sexual dimorphism is only a minor factor in flight dynamics. A method of ranking kinematic control inputs to maximize maneuverability is also presented, showing that the volume of reachable configurations in state space can be dramatically increased due to appropriate choice of kinematic inputs