Permanent-magnet brushless machines with unequal tooth widths and similar slot and pole numbers

This paper presents a comparative study of three-phase permanent-magnet brushless machines in which the slot and pole numbers are similar, with reference to conventional brushless dc machines in which the ratio of the slot number to pole number is usually 3 : 2. Three different motor designs are considered. Two have equal tooth widths, with one having a coil wound on every tooth and the other only having a coil wound on alternate teeth, while the third machine also has coils wound on alternate teeth but these are wider than the unwound teeth while the width of their tooth tips is almost equal to the rotor pole pitch in order to maximize the flux linkage and torque. Analytical and finite-element methods are employed to predict the flux-linkage and back-electromotive-force waveforms, and the self- and mutual-inductances, and these are shown to be in good agreement with measured results. It is also shown that the third machine is eminently appropriate for brushless dc operation

Three-phase modular permanent magnet brushless machine for torque boosting on a downsized ICE vehicle

The paper describes a relatively new topology of 3-phase permanent magnet (PM) brushless machine, which offers a number of significant advantages over conventional PM brushless machines for automotive applications, such as electrical torque boosting at low engine speeds for vehicles equipped with downsized internal combustion engine (ICEs). The relative merits of feasible slot/pole number combinations for the proposed 3-phase modular PM brushless ac machine are discussed, and an analytical method for establishing the open-circuit and armature reaction magnetic field distributions when such a machine is equipped with a surface-mounted magnet rotor is presented. The results allow the prediction of the torque, the phase emf, and the self- and mutual winding inductances in closed forms, and provide a basis for comparative studies, design optimization and machine dynamic modeling. However, a more robust machine, in terms of improved containment of the magnets, results when the magnets are buried inside the rotor, which, since it introduces a reluctance torque, also serves to reduce the back-emf, the iron loss and the inverter voltage rating. The performance of a modular PM brushless machine equipped with an interior magnet rotor is demonstrated by measurements on a 22-pole/24-slot prototype torque boosting machine

Eddy-current loss in the rotor magnets of permanent-magnet brushless machines having a fractional number of slots per pole

We develop an analytical model for predicting the eddy-current loss in the rotor magnets of permanent-magnet brushless machines that have a fractional number of slots per pole, when either all the teeth or only alternate teeth are wound, and in which the unwound teeth may be narrower than the wound teeth. The model enables the magnetic field distribution in the air gap and magnet regions to be determined, by neglecting the eddy-current redistribution effect and assuming that the eddy currents are resistance limited. It can account for space-harmonic magnetomotive forces (MMFs) resulting from the winding distribution and time-harmonic MMFs due to nonsinusoidal phase currents, as well as for the effect of curvature and circumferential segmentation of the magnets. We have validated the model by finite-element analysis, and used it to investigate the eddy-current loss in the magnets of three surface-mounted magnet brushless motors that have similar slot and pole numbers, and employ identical rotors but different stators, when they are operated in brushless ac (BLAC) and dc (BLDC) modes. We show that the stator winding configuration, as well as the operational mode, significantly influence the resultant eddy-current loss

Multipolar SPM machines for direct drive application: a comprehensive design approach

A closed-form, per-unit formulation is proposed, for the design of surface mounted permanent magnet motors with high number of poles. The model evaluates the shear stress, the power factor and the specific Joule loss as the indicators of the machine performance, and demonstrates that this is determined by the correct choice of a very limited set of key-geometrical parameters. The design criteria are described analytically and then applied to example designs, FEA validated. Distributed- and concentrated-winding configurations are considered. The conclusions of the paper are consistent with the literature and aim to give a roadmap for designers of PM machines in modern applications, such as wind power synchronous generator

The Influence of Winding Location in Flux-Switching Permanent-Magnet Machines

The main purpose of this paper is to investigate the influence of winding location on back electromotive force (EMF) and armature inductance in flux-switching permanent-magnet (FSPM) machines. To obtain an analytical solution, a double-stator-pitch model is built based on the equivalent magnetic circuit method. Then, the open-circuit characteristics in FSPM machines with different winding layouts are analyzed by both the analytical model and finite-element-analysis method. The analysis reveals that winding inductance is easier influenced by the winding location than the permanent-magnet flux linkage and corresponding back EMF. Finally, the analytical and finite-element predictions are verified by experimental results

Improved transistor-controlled and commutated brushless DC motors for electric vehicle propulsion

The development, design, construction, and testing processes of two electronically (transistor) controlled and commutated permanent magnet brushless dc machine systems, for propulsion of electric vehicles are detailed. One machine system was designed and constructed using samarium cobalt for permanent magnets, which supply the rotor (field) excitation. Meanwhile, the other machine system was designed and constructed with strontium ferrite permanent magnets as the source of rotor (field) excitation. These machine systems were designed for continuous rated power output of 15 hp (11.2 kw), and a peak one minute rated power output of 35 hp (26.1 kw). Both power ratings are for a rated voltage of 115 volts dc, assuming a voltage drop in the source (battery) of about 5 volts. That is, an internal source voltage of 120 volts dc. Machine-power conditioner system computer-aided simulations were used extensively in the design process. These simulations relied heavily on the magnetic field analysis in these machines using the method of finite elements, as well as methods of modeling of the machine power conditioner system dynamic interaction. These simulation processes are detailed. Testing revealed that typical machine system efficiencies at 15 hp (11.2 kw) were about 88% and 84% for the samarium cobalt and strontium ferrite based machine systems, respectively. Both systems met the peak one minute rating of 35 hp

FRACTIONAL-SLOT CONCENTRATED-WINDING SURFACE-MOUNTED PERMANENT MAGNET MOTOR DESIGN AND ANALYSIS FOR IN-WHEEL APPLICATION

The study on the driving cycle and powertrain of electric vehicle presents the conclusion that there is a regular working area on efficiency map where electric motor works for the most time. Thus, two motivations are proposed: first, to evaluate the efficiency map of electric motor analytically, second, to design an electric motor whose maximum efficiency area on efficiency map covers its regular working area. To evaluate motor efficiency map, three tasks have to be completed: calculating torque-speed characteristic, calculating losses, studying on motor control strategy. For in-wheel application, surface-mounted permanent magnet motor with fractional-slot concentrated-windings is adopted. Its torque-speed profile of flux-weakening control is calculated. Different methods of losses calculation are compared and the results are presented. Motor control strategy is studied to obtain the input electric parameters of other operating points within the torque-speed profile. To design the motor, driving cycle and powertrain of electric vehicle are analyzed. Multi-objective optimization is utilized to obtain the optimal motor design. Different factors impacting motor efficiency map are discussed. The motor designs are compared to illustrate the loss balance of electric motor. Motor design and analytic results are validated in powertrain calculation and finite element calculation. Flux-weakening control is implemented. The co-simulation model is built up for further study to calculate the dynamic efficiency of driving cycle. A prototype with similar typology and winding layout is manufactured. Some preliminary experiment results are presented and compared with analytic result

Direct torque control of brushless DC drives with reduced torque ripple

The application of direct torque control (DTC) to brushless ac drives has been investigated extensively. This paper describes its application to brushless dc drives, and highlights the essential differences in its implementation, as regards torque estimation and the representation of the inverter voltage space vectors. Simulated and experimental results are presented, and it is shown that, compared with conventional current control, DTC results in reduced torque ripple and a faster dynamic response