Technical Evaluation Report for Symposium AVT-147: Computational Uncertainty in Military Vehicle Design

The complexity of modern military systems, as well as the cost and difficulty associated with experimentally verifying system and subsystem design makes the use of high-fidelity based simulation a future alternative for design and development. The predictive ability of such simulations such as computational fluid dynamics (CFD) and computational structural mechanics (CSM) have matured significantly. However, for numerical simulations to be used with confidence in design and development, quantitative measures of uncertainty must be available. The AVT 147 Symposium has been established to compile state-of-the art methods of assessing computational uncertainty, to identify future research and development needs associated with these methods, and to present examples of how these needs are being addressed and how the methods are being applied. Papers were solicited that address uncertainty estimation associated with high fidelity, physics-based simulations. The solicitation included papers that identify sources of error and uncertainty in numerical simulation from either the industry perspective or from the disciplinary or cross-disciplinary research perspective. Examples of the industry perspective were to include how computational uncertainty methods are used to reduce system risk in various stages of design or development

Description of a Website Resource for Turbulence Modeling Verification and Validation

The activities of the Turbulence Model Benchmarking Working Group - which is a subcommittee of the American Institute of Aeronautics and Astronautics (AIAA) Fluid Dynamics Technical Committee - are described. The group s main purpose is to establish a web-based repository for Reynolds-averaged Navier-Stokes turbulence model documentation, including verification and validation cases. This turbulence modeling resource has been established based on feedback from a survey on what is needed to achieve consistency and repeatability in turbulence model implementation and usage, and to document and disseminate information on new turbulence models or improvements to existing models. The various components of the website are described in detail: description of turbulence models, turbulence model readiness rating system, verification cases, validation cases, validation databases, and turbulence manufactured solutions. An outline of future plans of the working group is also provided

On mesh quality considerations for the discontinuous Galerkin method

It is widely accepted that the accuracy and efficiency of computational fluid dynamics (CFD) simulations is heavily influenced by the quality of the mesh upon which the solution is computed. Unfortunately, the computational tools available for assessing mesh quality remain rather limited. This report describes a methodology for rigorously investigating the interaction between a flow solver and a variety of mesh configurations for the purposes of deducing which mesh properties produce the best results from the solver. The techniques described herein permit a more detailed exploration of what constitutes a quality mesh in the context of a given solver and a desired flow regime. In the present work, these newly developed tools are used to investigate mesh quality as it pertains to a high-order accurate discontinuous Galerkin solver when it is used to compute inviscid and high-Reynolds number flows in domains possessing smoothly curving boundaries. For this purpose, two flow models have been generated and used to conduct parametric studies of mesh configurations involving curved elements. The results of these studies allow us to make some observations regarding mesh quality when the discontinuous Galerkin method is used to solve these types of problems. Briefly, we have found that for inviscid problems, the mesh elements used to resolve curved boundaries should be at least third order accurate. For viscous problems, the domain boundaries must be approximated by mesh elements that are of the same order as the polynomial approximation of the solution if the theoretical order of accuracy of the scheme is to be maintained. Increasing the accuracy of the boundary elements to at least one order higher than the solution approximation typically results in a noticeable improvement in the computed error norms. It is also noted that C1-continuity of the mesh is not required at element interfaces along the boundary

Verification of a Chemical Nonequilibrium Flows Solver Using the Method of Manufactured Solutions

AbstractThis paper presents code verification of a chemically nonequilibrium flows solver using the method of manufacturedsolutions.The Method of Manufactured Solutions(MMS) is a general approach for creating exact solutions to the governing equations and can be used in the code verification process. In the MMS, the analytical solutions for the flow variables are first constructed, then the governing equations are modified to satisfy these solutions by adding appropriate source terms which are generated by applying the governing equations to these solutions. After that, code verification process will start. The order of accuracy of the calculations will be computed and compared with theoretical order of accuracy to determine if the code passes the verification test. We created manufactured solutions for two different sets of Euler equations. One set includes the total density equation plus ns-1 species equations and the other contains only species continuity equations. The results show that the form of continuity equations has little influence on the behaviour of global conservative variable errors as the mesh is refined. Our study also indicates that a complete chemical reaction model is preferred to ensure the convergence of observed order of accuracy is smooth in the order of accuracy test

Verification and Validation Studies for the LAVA CFD Solver

The verification and validation of the Launch Ascent and Vehicle Aerodynamics (LAVA) computational fluid dynamics (CFD) solver is presented. A modern strategy for verification and validation is described incorporating verification tests, validation benchmarks, continuous integration and version control methods for automated testing in a collaborative development environment. The purpose of the approach is to integrate the verification and validation process into the development of the solver and improve productivity. This paper uses the Method of Manufactured Solutions (MMS) for the verification of 2D Euler equations, 3D Navier-Stokes equations as well as turbulence models. A method for systematic refinement of unstructured grids is also presented. Verification using inviscid vortex propagation and flow over a flat plate is highlighted. Simulation results using laminar and turbulent flow past a NACA 0012 airfoil and ONERA M6 wing are validated against experimental and numerical data

A Coupled Fluid-Structure Interaction Analysis of Solid Rocket Motor with Flexible Inhibitors

A capability to couple NASA production CFD code, Loci/CHEM, with CFDRC's structural finite element code, CoBi, has been developed. This paper summarizes the efforts in applying the installed coupling software to demonstrate/investigate fluid-structure interaction (FSI) between pressure wave and flexible inhibitor inside reusable solid rocket motor (RSRM). First a unified governing equation for both fluid and structure is presented, then an Eulerian-Lagrangian framework is described to satisfy the interfacial continuity requirements. The features of fluid solver, Loci/CHEM and structural solver, CoBi, are discussed before the coupling methodology of the solvers is described. The simulation uses production level CFD LES turbulence model with a grid resolution of 80 million cells. The flexible inhibitor is modeled with full 3D shell elements. Verifications against analytical solutions of structural model under steady uniform pressure condition and under dynamic condition of modal analysis show excellent agreements in terms of displacement distribution and eigen modal frequencies. The preliminary coupled result shows that due to acoustic coupling, the dynamics of one of the more flexible inhibitors shift from its first modal frequency to the first acoustic frequency of the solid rocket motor

Coupled Fluid-Structure Interaction Analysis of Solid Rocket Motor with Flexible Inhibitors

Flexible inhibitors are generally used in solid rocket motors (SRMs) as a means to control the burning of propellant. Vortices generated by the flow of propellant around the flexible inhibitors have been identified as a driving source of instabilities that can lead to thrust oscillations in launch vehicles. Potential coupling between the SRM thrust oscillations and structural vibration modes is an important risk factor in launch vehicle design. As a means to predict and better understand these phenomena, a multidisciplinary simulation capability that couples the NASA production CFD code, Loci/CHEM, with CFDRC's structural finite element code, CoBi, has been developed. This capability is crucial to the development of NASA's new space launch system (SLS). This paper summarizes the efforts in applying the coupled software to demonstrate and investigate fluid-structure interaction (FSI) phenomena between pressure waves and flexible inhibitors inside reusable solid rocket motors (RSRMs). The features of the fluid and structural solvers are described in detail, and the coupling methodology and interfacial continuity requirements are then presented in a general Eulerian-Lagrangian framework. The simulations presented herein utilize production level CFD with hybrid RANS/LES turbulence modeling and grid resolution in excess of 80 million cells. The fluid domain in the SRM is discretized using a general mixed polyhedral unstructured mesh, while full 3D shell elements are utilized in the structural domain for the flexible inhibitors. Verifications against analytical solutions for a structural model under a steady uniform pressure condition and under dynamic modal analysis show excellent agreement in terms of displacement distribution and eigenmode frequencies. The preliminary coupled results indicate that due to acoustic coupling, the dynamics of one of the more flexible inhibitors shift from its first modal frequency to the first acoustic frequency of the solid rocket motor. This insight could have profound implications for SRM and flexible inhibitor designs for current and future launch vehicles including SLS

Focused Assessment of State-of-the-Art CFD Capabilities for Prediction of Subsonic Fixed Wing Aircraft Aerodynamics

Several recent workshops and studies are used to make an assessment of the current status of CFD for subsonic fixed wing aerodynamics. Uncertainty quantification plays a significant role in the assessment, so terms associated with verification and validation are given and some methodology and research areas are highlighted. For high-subsonic-speed cruise through buffet onset, the series of drag prediction workshops and NASA/Boeing buffet onset studies are described. For low-speed flow control for high lift, a circulation control workshop and a synthetic jet flow control workshop are described. Along with a few specific recommendations, gaps and needs identified through the workshops and studies are used to develop a list of broad recommendations to improve CFD capabilities and processes for this discipline in the future