Electric vehicle battery model identification and state of charge estimation in real world driving cycles

This paper describes a study demonstrating a new method of state-of-charge (SoC) estimation for batteries in real-world electric vehicle applications. This method combines realtime model identification with an adaptive neuro-fuzzy inference system (ANFIS). In the study, investigations were carried down on a small-scale battery pack. An equivalent circuit network model of the pack was developed and validated using pulse-discharge experiments. The pack was then subjected to demands representing realistic WLTP and UDDS driving cycles obtained from a model of a representative electric vehicle, scaled match the size of the battery pack. A fast system identification technique was then used to estimate battery parameter values. One of these, open circuit voltage, was selected as suitable for SoC estimation, and this was used as the input to an ANFIS system which estimated the SoC. The results were verified by comparison to a theoretical Coulomb-counting method, and the new method was judged to be effective. The case study used a small 7.2 V NiMH battery pack, but the method described is applicable to packs of any size or chemistry

Low-cost programmable battery dischargers and application in battery model identification

This paper describes a study where a low-cost programmable battery discharger was built from basic electronic components, the popular MATLAB programming environment, and an low-cost Arduino microcontroller board. After its components and their function are explained in detail, a case study is performed to evaluate the discharger's performance. The setup is principally suitable for any type of battery cell or small packs. Here a 7.2 V NiMH battery pack including six cells is used. Consecutive discharge current pulses are applied and the terminal voltage is measured as the output. With the measured data, battery model identification is performed using a simple equivalent circuit model containing the open circuit voltage and the internal resistance. The identification results are then tested by repeating similar tests. Consistent results demonstrate accuracy of the identified battery parameters, which also confirms the quality of the measurement. Furthermore, it is demonstrated that the identification method is fast enough to be used in real-time applications

Accuracy versus simplicity in online battery model identification

This paper presents a framework for battery modeling in online, real-time applications where accuracy is important but speed is the key. The framework allows users to select model structures with the smallest number of parameters that is consistent with the accuracy requirements of the target application. The tradeoff between accuracy and speed in a battery model identification process is explored using different model structures and parameter-fitting algorithms. Pareto optimal sets are obtained, allowing a designer to select an appropriate compromise between accuracy and speed. In order to get a clearer understanding of the battery model identification problem, “identification surfaces” are presented. As an outcome of the battery identification surfaces, a new analytical solution is derived for battery model identification using a closed-form formula to obtain a battery’s ohmic resistance and open circuit voltage from measurement data. This analytical solution is used as a benchmark for comparison of other fitting algorithms and it is also used in its own right in a practical scenario for state-of-charge estimation. A simulation study is performed to demonstrate the effectiveness of the proposed framework and the simulation results are verified by conducting experimental tests on a small NiMH battery pack

Hydro/Battery Hybrid Systems for frequency regulation

An innovative Hydro/Battery Hybrid System (HBHS), composed of a hydropower plant (HPP) and a Battery Energy Storage System (BESS) is proposed to provide frequency regulation services in the Nordic Power System (NPS). The HBHS is envisioned to have a faster and more efficient response compared to HPPs currently providing these services, whilst retaining their high energy capacity and endurance, thus alleviating stand-alone BESS operation constraints. This Thesis aims to explore the operation and optimization of such a hybrid system in order to make it efficient and economically viable. A power plant perspective is employed, evaluating the impact different control algorithms and parameters have on the HBHS performance. Providing Frequency Containment Reserves for Normal Operation (FCR-N), to the national TSO in Sweden, is defined from technology and market analyses as the use case for the HBHS. The characteristics of HPPs suitable for HBHS implementation are found theoretically, by evaluating HPP operational constraints and regulation mechanisms. With the aim of evaluating the dynamic performance of the proposed HBHS, a frequency regulation model of the NPS is built in MATLAB and Simulink. Two different HBHS architectures are introduced, the Hydro Recharge, in which the BESS is regulating the frequency and the HPP is controlling its state of charge (SoC), and the Frequency Split, in which both elements are regulating the frequency with the HPP additionally compensating for the SoC. The dynamic performance of the units is qualitatively evaluated through existing and proposed FCR-N prequalification tests, prescribed by the TSO and ENTSO-E. Quantitative performance comparison to a benchmark HPP is performed with regards to the estimated HPP regulation wear and tear and BESS degradation during 30-day operation with historical frequency data. The two proposed HBHS architectures demonstrate significant reductions of estimated HPP wear and tear compared to the benchmark unit. Simulations consistently report a 90 % reduction in the number of movements HPP regulation mechanism performs and a more than 50 % decrease in the distance it travels. The BESS lifetime is evaluated at acceptable levels and compared for different architectures. Two different applications are identified, the first being installing the HBHS to enable the HPP to pass FCR-N prequalification tests. The second application is increasing the FCR-N capacity of the HPP by installing the HBHS. The Frequency Split HBHS shows more efficient performance when installed in the first application, as opposed to the Hydro Recharge HBHS, which shows better performance in the second application. Finally, it is concluded that a large-scale implementation of HBHSs would improve the frequency quality in the NPS, linearly decreasing the amount of time outside the normal frequency band with increasing the total installed HBHS power capacity

Vehicle lead-acid battery state-of-charge meter

We describe a state-of-charge, or “residual-capacity” meter for lead-acid batteries that intelligently synthesizes coulometric and terminal-voltage methods in a new algorithm to provide reliable, continuous readout of remaining capacity. Novel electronic circuit design eliminates the need to install a shunt in the vehicle. The meter learns the characteristics of a battery to which it is attached, removing the need for setup, customisation, programming or calibration at time of installation or battery replacement. The meter can thus be installed by unqualified personnel. Initial measurements suggest the design to be robust and accurate

The novel application of optimization and charge blended energy management control for component downsizing within a plug-in hybrid electric vehicle

The adoption of Plug-in Hybrid Electric Vehicles (PHEVs) is widely seen as an interim solution for the decarbonization of the transport sector. Within a PHEV, determining the required energy storage capacity of the battery remains one of the primary concerns for vehicle manufacturers and system integrators. This fact is particularly pertinent since the battery constitutes the largest contributor to vehicle mass. Furthermore, the financial cost associated with the procurement, design and integration of battery systems is often cited as one of the main barriers to vehicle commercialization. The ability to integrate the optimization of the energy management control system with the sizing of key PHEV powertrain components presents a significant area of research. Contained within this paper is an optimization study in which a charge blended strategy is used to facilitate the downsizing of the electrical machine, the internal combustion engine and the high voltage battery. An improved Equivalent Consumption Method has been used to manage the optimal power split within the powertrain as the PHEV traverses a range of different drivecycles. For a target CO2 value and drivecycle, results show that this approach can yield significant downsizing opportunities, with cost reductions on the order of 2%–9% being realizable

Novel Approaches for State of Charge Modeling in Battery Management Systems

One of the key steps of any battery management system design is the representation of the open circuit voltage (OCV) as a function of the state of charge (SOC). The OCV-SOC relationship is very non-linear that is often represented using a polynomial that has log and inverse terms that are not defined around SOC equal to zero or one. The traditional response to this problem was only at the software level. In this thesis, I present a formal scaling approach to the OCV-SOC characterization in Li-ion batteries. I show that, through formal modeling and optimization, the traditional approach to OCV-SOC modeling can be significantly improved by selecting the proper value of $\epsilon$. When the proposed technique is used a decrease in the maximum SOC error of 9\% is reported. The proposed approach is tested on data collected from multiple cells over various temperatures for OCV-SOC characterization and the results are presented. State-space model (SSM) and the Kalman filter have several applications in the emerging areas of automation and data science including in battery SOC estimation. In many such applications, the application of Kalman filtering requires model identification with the help of the observed data. I present the formulas with derivations for linear state-space model parameter estimation using the expectation maximization (EM) algorithm. Particularly, I derive the formulas for different special SSM cases of practical interest, such as the continuous white noise acceleration (CWNA) model. Through simulation, I show the benefits of these derivations for the special models in comparison with the generalized approach

A hardware-in-the-loop test rig for development of electric vehicle battery identification and state estimation algorithms

This paper describes a hardware-in-the-loop (HIL) test rig for the test and development of electric vehicle battery parameterisation and state-estimation algorithms in the presence of realistic real-world duty cycles. The rig includes two electric machines, a battery pack, a real-time simulator, a thermal chamber and a PC for human-machine interface. Other parts of a vehicle powertrain system are modelled and used in the real-time simulator. A generic framework has been developed for real-time battery measurement, model identification and state estimation. Measurements are used to extract parameters of an equivalent circuit network model. Outputs of the identification unit are then used by an estimation unit trained to find the relationship between the battery parameters and state-of-charge. The results demonstrate that even with a high noise level in measured data, the proposed identification and estimation algorithms are able to work well in real-time