On-chip micro-evaporation: Experimental evaluation of liquid pumping and vapor compression cooling systems

This paper was presented at the 3rd Micro and Nano Flows Conference (MNF2011), which was held at the Makedonia Palace Hotel, Thessaloniki in Greece. The conference was organised by Brunel University and supported by the Italian Union of Thermofluiddynamics, Aristotle University of Thessaloniki, University of Thessaly, IPEM, the Process Intensification Network, the Institution of Mechanical Engineers, the Heat Transfer Society, HEXAG - the Heat Exchange Action Group, and the Energy Institute.Thermal designers of data centers and server manufacturers are showing a great concern regarding the cooling of new generation data centers, which are more compact and dissipate more power than is currently possible to cool by conventional air conditioning systems. With very large data centers exceeding 100 000 servers, some consume more than 50 MW [1] of electrical energy to operate, energy which is directly converted to heat and then simply wasted as it is dissipated into the atmosphere. A potentially significantly better solution would be to make use of on-chip two-phase cooling [2], which, besides improving the cooling performance at the chip level, also adds the capability to reuse the waste heat in a convenient manner, since higher evaporating and condensing temperatures of the two-phase cooling system (from 60-95°C) are possible with such a new green cooling technology. In the present project, two such two-phase cooling cycles using micro-evaporation technology were experimentally evaluated with specific attention being paid to energy consumption, overall exergetic efficiency and controllability. The main difference between the two cooling cycles is the driver, where both a mini-compressor and a gear pump were considered. The former has the advantage due to its appeal of energy recovery since its exergy potential is higher and the waste heat is exported at a higher temperature for reuse.This study is supported by: the Swiss Commission for Technology and Innovation (CTI) contract number 6862.2; the LTCM laboratory; IBM Zürich Research Laboratory (Switzerland) and Embraco (Brazil)

Low latency vision-based control for robotics : a thesis presented in partial fulfilment of the requirements for the degree of Master of Engineering in Mechatronics at Massey University, Manawatu, New Zealand

In this work, the problem of controlling a high-speed dynamic tracking and interception system using computer vision as the measurement unit was explored. High-speed control systems alone present many challenges, and these challenges are compounded when combined with the high volume of data processing required by computer vision systems. A semi-automated foosball table was chosen as the test-bed system because it combines all the challenges associated with a vision-based control system into a single platform. While computer vision is extremely useful and can solve many problems, it can also introduce many problems such as latency, the need for lens and spatial calibration, potentially high power consumption, and high cost. The objective of this work is to explore how to implement computer vision as the measurement unit in a high-speed controller, while minimising latencies caused by the vision itself, communication interfaces, data processing/strategy, instruction execution, and actuator control. Another objective was to implement the solution in one low-latency, low power, low cost embedded system. A field programmable gate array (FPGA) system on chip (SoC), which combines programmable digital logic with a dual core ARM processor (HPS) on the same chip, was hypothesised to be capable of running the described vision-based control system. The FPGA was used to perform streamed image pre-processing, concurrent stepper motor control and provide communication channels for user input, while the HPS performed the lens distortion mapping, intercept calculation and “strategy” control tasks, as well as controlling overall function of the system. Individual vision systems were compared for latency performance. Interception performance of the semi-automated foosball table was then tested for straight, moderate-speed shots with limited view time, and latency was artificially added to the system and the interception results for the same, centre-field shot tested with a variety of different added latencies. The FPGA based system performed the best in both steady-state latency, and novel event detection latency tests. The developed stepper motor control modules performed well in terms of speed, smoothness, resource consumption, and versatility. They are capable of constant velocity, constant acceleration and variable acceleration profiles, as well as being completely parameterisable. The interception modules on the foosball table achieved a 100% interception rate, with a confidence interval of 95%, and reliability of 98.4%. As artificial latency was added to the system, the performance dropped in terms of overall number of successful intercepts. The decrease in performance was roughly linear with a 60% in reduction in performance caused by 100 ms of added latency. Performance dropped to 0% successful intercepts when 166 ms of latency was added. The implications of this work are that FPGA SoC technology may, in future, enable computer vision to be used as a general purpose, high-speed measurement system for a wide variety of control problems

Novel system for distributed energy generation from a small scale concentrated solar power

The present work describes the realization of a modular 1-3 kWe, 3-9 kWth micro Combined Heat and Power (m-CHP) system based on innovative Concentrated Solar Power (CSP) and Stirling engine technology. The cogeneration of energy at distributed level is one of leading argument in large part of energy policies related to renewable energy resources and systems. This CSP m-CHP will provide electrical power, heating and cooling for single and multiple domestic dwellings and other small buildings. The developed system integrates small-scale concentrator optics with moving and tracking components, solar absorbers in the form of evacuated tube collectors, a heat transfer fluid, a Stirling engine with generator, and heating and/or cooling systems; it incorporates them into buildings in an architecturally acceptable manner, with low visual impact. Some good results have already been achieved, while developments on several technology subcomponents will be finalized through first part of 2013. Two Cer.Met. have been modelled, realized and tested. The up scaled receiver, in form of Cer.Met. coating based on TiO2 - Nb, has been confirmed an absorptance of 0.94 and emittance of 0.1 (@350°C). A second Cer.Met. coating based on SiO2 - W has demonstrated an absorptance of 0.93 and emittance of 0.09 (@350°C). A full-evacuated solar tube has been designed and realized, with absorber of 12 mm in diameter and length in 2 meters. The system is provided of a concentration ratio 12:1, and a single module is 200 cm long, 40 cm wide and 20-25 cm high. Two or more modules can be combined. The evacuated solar tube, located on the focus, has the selective absorber on a tube of 12 mm in diameter. A very thin glass mirror has been developed (< 1 mm). The overall mirror reflectivity has been measured, the verified value is 0,954. Research has proposed a high energy density, double acting Stirling engine, provided of innovative heat exchangers realized through Selective Laser Melting process. The engine is a low speed (250 RPM), high pressure (130 Bars) and compact solution able to be run at 300°C and generate 3,5 kW nominal power. The solar technology has actually entered the proof-of-concept stage. A solar plant has been installed in Malta, by Arrow Pharm company, supplying the industrial process of generated steam at 180°C and 3.5 absolute pressure. The solar collector's efficiency is close to 47% in presence of 900 W/m2 of direct solar radiation. During 2013, solar evacuated tubes with innovative Cer.Met. coating, together with new thin glass mirrors will upgrade the demonstration site, together with a new and innovative low temperature difference and high energy density Stirling. By end-2013, the system will be demonstrated, with the overall objective to achieve a minimum of 65% in solar collectors' efficiency at 300°C, and 12 - 15% of overall electrical efficiency by the Stirling cycle.peer-reviewe