Diagnosis of tidal turbine vibration data through deep neural networks

Tidal power is an emerging field of renewable energy, harnessing the power of regular and predictable tidal currents. However, maintenance of submerged equipment is a major challenge. Routine visual inspections of equipment must be performed onshore, requiring the costly removal of turbines from the sea bed and resulting in long periods of downtime. The development of condition monitoring techniques providing automated fault detection can therefore be extremely beneficial to this industry, reducing the dependency on inspections and allowing maintenance to be planned efficiently. This paper investigates the use of deep learning approaches for fault detection within a tidal turbine's generator from vibration data. Training and testing data were recorded over two deployment periods of operation from an accelerometer sensor placed within the nacelle of the turbine, representing ideal and faulty responses over a range of operating conditions. The paper evaluates a deep learning approach through a stacked autoencoder network in comparison to feature-based classification methods, where features have been extracted over varying rotation speeds through the Vold-Kalma filter

A deep learning method using SDA combined with dropout for bearing fault diagnosis

The fault diagnosis of a rolling bearing is at present very important to ensure the steadiness of rotating machinery. According to the non-stationary and non-liner characteristics of bearing vibration signals, a large number of approaches for feature extraction and fault classification have been developed. An effective unsupervised self-learning method is proposed to achieve the complicated fault diagnosis of rolling bearing in this paper, which uses stacked denoising autoencoder (SDA) to learn useful feature representations and improve fault pattern classification robustness by corrupting the input data, meanwhile employs “dropout” to prevent the overfitting of hidden units. Finally the high-level feature representations extracted are set as the inputs of softmax classifier to achieve fault classification. Experiments indicate that the deep learning method of SDA combined with dropout has an advantage in fault diagnosis of bearing, and can be applied widely in future

Degradation stage classification via interpretable feature learning

Predictive maintenance (PdM) advocates for the usage of machine learning technologies to monitor asset's health conditions and plan maintenance activities accordingly. However, according to the specific degradation process, some health-related measures (e.g. temperature) may be not informative enough to reliably assess the health stage. Moreover, each measure needs to be properly treated to extract the information linked to the health stage. Those issues are usually addressed by performing a manual feature engineering, which results in high management cost and poor generalization capability of those approaches. In this work, we address this issue by coupling a health stage classifier with a feature learning mechanism. With feature learning, minimally processed data are automatically transformed into informative features. Many effective feature learning approaches are based on deep learning. With those, the features are obtained as a non-linear combination of the inputs, thus it is difficult to understand the input's contribution to the classification outcome and so the reasoning behind the model. Still, these insights are increasingly required to interpret the results and assess the reliability of the model. In this regard, we propose a feature learning approach able to (i) effectively extract high-quality features by processing different input signals, and (ii) provide useful insights about the most informative domain transformations (e.g. Fourier transform or probability density function) of the input signals (e.g. vibration or temperature). The effectiveness of the proposed approach is tested with publicly available real-world datasets about bearings' progressive deterioration and compared with the traditional feature engineering approach

On Designing Features for Condition Monitoring of Rotating Machines

Various methods for designing input features have been proposed for fault recognition in rotating machines using one-dimensional raw sensor data. The available methods are complex, rely on empirical approaches, and may differ depending on the condition monitoring data used. Therefore, this article proposes a novel algorithm to design input features that unifies the feature extraction process for different time-series sensor data. This new insight for designing/extracting input features is obtained through the lens of histogram theory. The proposed algorithm extracts discriminative input features, which are suitable for a simple classifier to deep neural network-based classifiers. The designed input features are given as input to the classifier with end-to-end training in a single framework for machine conditions recognition. The proposed scheme has been validated through three real-time datasets: a) acoustic dataset, b) CWRU vibration dataset, and c) IMS vibration dataset. The real-time results and comparative study show the effectiveness of the proposed scheme for the prediction of the machine's health states

Novel deep cross-domain framework for fault diagnosis or rotary machinery in prognostics and health management

Improving the reliability of engineered systems is a crucial problem in many applications in various engineering fields, such as aerospace, nuclear energy, and water declination industries. This requires efficient and effective system health monitoring methods, including processing and analyzing massive machinery data to detect anomalies and performing diagnosis and prognosis. In recent years, deep learning has been a fast-growing field and has shown promising results for Prognostics and Health Management (PHM) in interpreting condition monitoring signals such as vibration, acoustic emission, and pressure due to its capacity to mine complex representations from raw data. This doctoral research provides a systematic review of state-of-the-art deep learning-based PHM frameworks, an empirical analysis on bearing fault diagnosis benchmarks, and a novel multi-source domain adaptation framework. It emphasizes the most recent trends within the field and presents the benefits and potentials of state-of-the-art deep neural networks for system health management. Besides, the limitations and challenges of the existing technologies are discussed, which leads to opportunities for future research. The empirical study of the benchmarks highlights the evaluation results of the existing models on bearing fault diagnosis benchmark datasets in terms of various performance metrics such as accuracy and training time. The result of the study is very important for comparing or testing new models. A novel multi-source domain adaptation framework for fault diagnosis of rotary machinery is also proposed, which aligns the domains in both feature-level and task-level. The proposed framework transfers the knowledge from multiple labeled source domains into a single unlabeled target domain by reducing the feature distribution discrepancy between the target domain and each source domain. Besides, the model can be easily reduced to a single-source domain adaptation problem. Also, the model can be readily updated to unsupervised domain adaptation problems in other fields such as image classification and image segmentation. Further, the proposed model is modified with a novel conditional weighting mechanism that aligns the class-conditional probability of the domains and reduces the effect of irrelevant source domain which is a critical issue in multi-source domain adaptation algorithms. The experimental verification results show the superiority of the proposed framework over state-of-the-art multi-source domain-adaptation models

Diagnosis methodology based on deep feature learning for fault identification in metallic, hybrid and ceramic bearings

Scientific and technological advances in the field of rotatory electrical machinery are leading to an increased efficiency in those processes and systems in which they are involved. In addition, the consideration of advanced materials, such as hybrid or ceramic bearings, are of high interest towards high-performance rotary electromechanical actuators. Therefore, most of the diagnosis approaches for bearing fault detection are highly dependent of the bearing technology, commonly focused on the metallic bearings. Although the mechanical principles remain as the basis to analyze the characteristic patterns and effects related to the fault appearance, the quantitative response of the vibration pattern considering different bearing technology varies. In this regard, in this work a novel data-driven diagnosis methodology is proposed based on deep feature learning applied to the diagnosis and identification of bearing faults for different bearing technologies, such as metallic, hybrid and ceramic bearings, in electromechanical systems. The proposed methodology consists of three main stages: first, a deep learning-based model, supported by stacked autoencoder structures, is designed with the ability of self-adapting to the extraction of characteristic fault-related features from different signals that are processed in different domains. Second, in a feature fusion stage, information from different domains is integrated to increase the posterior discrimination capabilities during the condition assessment. Third, the bearing assessment is achieved by a simple softmax layer to compute the final classification results. The achieved results show that the proposed diagnosis methodology based on deep feature learning can be effectively applied to the diagnosis and identification of bearing faults for different bearing technologies, such as metallic, hybrid and ceramic bearings, in electromechanical systems. The proposed methodology is validated in front of two different electromechanical systems and the obtained results validate the adaptability and performance of the proposed approach to be considered as a part of the condition-monitoring strategies where different bearing technologies are involved.Peer ReviewedPostprint (published version

Recent advances in the application of deep learning for fault diagnosis of rotating machinery using vibration signals

Vibration measurement and monitoring are essential in a wide variety of applications. Vibration measurements are critical for diagnosing industrial machinery malfunctions because they provide information about the condition of the rotating equipment. Vibration analysis is considered the most effective method for predictive maintenance because it is used to troubleshoot instantaneous faults as well as periodic maintenance. Numerous studies conducted in this vein have been published in a variety of outlets. This review documents data-driven and recently published deep learning techniques for vibration-based condition monitoring. Numerous studies were obtained from two reputable indexing databases, Web of Science and Scopus. Following a thorough review, 59 studies were selected for synthesis. The selected studies are then systematically discussed to provide researchers with an in-depth view of deep learning-based fault diagnosis methods based on vibration signals. Additionally, a few remarks regarding future research directions are made, including graph-based neural networks, physics-informed ML, and a transformer convolutional network-based fault diagnosis method