TIP trajectory tracking of flexible-joint manipulators

In most robot applications, the control of the manipulator’s end-effector along a specified desired trajectory is the main concern. In these applications, the end-effector (tip) of the manipulator is required to follow a given trajectory. Several methods have been so far proposed for the motion control of robot manipulators. However, most of these control methods ignore either joint friction or joint elasticity which can be caused by the transmission systems (e.g. belts and gearboxes). This study aims at development of a comprehensive control strategy for the tip-trajectory tracking of flexible-joint robot manipulators. While the proposed control strategy takes into account the effect of the friction and the elasticity in the joints, it also provides a highly accurate motion for the manipulator’s end-effector. During this study several approaches have been developed, implemented and verified experimentally/numerically for the tip trajectory tracking of robot manipulators. To compensate for the elasticity of the joints two methods have been proposed; they are a composite controller whose design is based on the singular perturbation theory and integral manifold concept, and a swarm controller which is a novel biologically-inspired controller and its concept is inspired by the movement of real biological systems such as flocks of birds and schools of fishes. To compensate for the friction in the joints two new approaches have been also introduced. They are a composite compensation strategy which consists of the non-linear dynamic LuGre model and a Proportional-Derivative (PD) compensator, and a novel friction compensation method whose design is based on the Work-Energy principle. Each of these proposed controllers has some advantages and drawbacks, and hence, depending on the application of the robot manipulator, they can be employed. For instance, the Work-Energy method has a simpler form than the LuGre-PD compensator and can be easily implemented in industrial applications, yet it provides less accuracy in friction compensation. In addition to design and develop new controllers for flexible-joint manipulators, another contribution of this work lays in the experimental verification of the proposed control strategies. For this purpose, experimental setups of a two-rigid-link flexible-joint and a single-rigid-link flexible-joint manipulators have been employed. The proposed controllers have been experimentally tested for different trajectories, velocities and several flexibilities of the joints. This ensures that the controllers are able to perform effectively at different trajectories and speeds. Besides developing control strategies for the flexible-joint manipulators, dynamic modeling and vibration suppression of flexible-link manipulators are other parts of this study. To derive dynamic equations for the flexible-link flexible-joint manipulators, the Lagrange method is used. The simulation results from Lagrange method are then confirmed by the finite element analysis (FEA) for different trajectories. To suppress the vibration of flexible manipulators during the manoeuvre, a collocated sensor-actuator is utilized, and a proportional control method is employed to adjust the voltage applied to the piezoelectric actuator. Based on the controllability of the states and using FEA, the optimum location of the piezoelectric along the manipulator is found. The effect of the controller’s gain and the delay between the input and output of the controller are also analyzed through a stability analysis

On the Dynamic Properties of Rigid-Link Flexible-Joint Parallel Manipulators in the Presence of Type 2 Singularities

International audienceIn our previous work [1], the dynamic properties of rigid-link parallel manipulators, in the presence of Type 2 singularities, have been studied. It was shown that any parallel manipulator can pass through the singular positions without perturbation of motion if the wrench applied on the end-effector by the legs and external efforts of the manipulator are orthogonal to the twist along the direction of the uncontrollable motion. This condition was obtained using symbolic approach based on the inverse dynamics and the study of the Lagrangian of a general rigid-link parallel manipulator. It was validated by experimental tests carried out on the prototype of a four-degrees-of-freedom parallel manipula-tor. However, it is known that flexibility of the mechanism may not always been neglected. Indeed, joint flexibility is the main source contributing to overall manipulator flexibility and it leads to the trajectory distortion. Therefore, in this paper, the condition for passing through a Type 2 singularity of parallel manipulators with flexible joints is studied. The suggested technique is illustrated by the example of a 5R parallel manipula-tor with flexible joints. It is shown that passing through singularity is possible if the twelfth order polynomial trajectory planning is applied. The obtained results are validated by numerical simulations carried out using the ADAMS software

Trajectory Tracking Control of Parallel Manipulator with Integral Manifold and Observer

In view of the problem that notable flexible displacement will occur for parallel manipulators when operating at high speed, the composite controller based on the integral manifold and high-gain observer is proposed for trajectory tracking and the 3RRR parallel manipulator is taken as the object. Based on the stiffness matrix, the small variable is introduced to decompose the rigid-flexible coupling dynamic model into slow and fast subsystem. For the slow subsystem, the backstepping control is applied for rigid motion tracking. In order to account for the links’ flexible displacement the corrective torque is deduced, and the compensation for the flexible displacement is realized. For the fast subsystem, the sliding mode control is utilized to suppress the vibration. The high-gain observer is designed to avoid the measurement of the curvature rate of flexible links. Also, the stability of the overall system is proven with the Lyapunov stability theorem and the upper bound of the small variable is obtained. At last, the proposed composite controller together with the singular perturbation control and the rigid body model-based backstepping control are simulated, and vibration suppression and tracking performances are compared to validate the proposed control scheme

Momentum Control of Humanoid Robots with Series Elastic Actuators

Humanoid robots may require a degree of compliance at the joint level for improving efficiency, shock tolerance, and safe interaction with humans. The presence of joint elasticity, however, complexifies the design of balancing and walking controllers. This paper proposes a control framework for extending momentum based controllers developed for stiff actuators to the case of series elastic actuators. The key point is to consider the motor velocities as an intermediate control input, and then apply high-gain control to stabilise the desired motor velocities achieving momentum control. Simulations carried out on a model of the robot iCub verify the soundness of the proposed approach

Passivity/Lyapunov based controller design for trajectory tracking of flexible joint manipulators

A passivity and Lyapunov based approach for the control design for the trajectory tracking problem of flexible joint robots is presented. The basic structure of the proposed controller is the sum of a model-based feedforward and a model-independent feedback. Feedforward selection and solution is analyzed for a general model for flexible joints, and for more specific and practical model structures. Passivity theory is used to design a motor state-based controller in order to input-output stabilize the error system formed by the feedforward. Observability conditions for asymptotic stability are stated and verified. In order to accommodate for modeling uncertainties and to allow for the implementation of a simplified feedforward compensation, the stability of the system is analyzed in presence of approximations in the feedforward by using a Lyapunov based robustness analysis. It is shown that under certain conditions, e.g., the desired trajectory is varying slowly enough, stability is maintained for various approximations of a canonical feedforward

Model Predictive Control Applied to Different Time-scale Dynamics of Flexible Joint Robots

Modern Lightweight robots are constructed to be collaborative, which often results in a low structural stiffness compared to conventional rigid robots. Therefore, the controller must be able to handle the dynamic oscillatory effect mainly due to the intrinsic joint elasticity. Singular perturbation theory makes it possible to decompose the flexible joint dynamics into fast and slow subsystems. This model separation provides additional features to incorporate future knowledge of the joint level dynamical behavior within the controller design using the Model Predictive Control (MPC) technique. In this study, different architectures are considered that combine the method of Singular Perturbation and MPC. For Singular Perturbation, the parameters that influence the validity of using this technique to control a flexible-joint robot are investigated. Furthermore, limits on the input constraints for the future trajectory are considered with MPC. The position control performance and robustness against external forces of each architecture are validated experimentally for a flexible joint robot. The experimental validation shows superior performance in practice for the presented MPC framework, especially respecting the actuator torque limits

On The Dynamic Properties of Flexible Parallel Manipulators in the Presence of Payload and Type 2 Singularities

International audienceIt is known that a parallel manipulator at a singular configuration can gain one or more degrees of freedom and become uncontrollable. In our recent work [1], the dynamic properties of rigid-link parallel manipulators, in the presence of Type 2 singularities, have been studied. It was shown that any parallel manipulator can pass through the singular positions without perturbation of motion if the wrench applied on the end-effector by the legs and external efforts is orthogonal to the twist along the direction of the uncontrollable motion. This condition was obtained using symbolic approach based on the inverse dynamics and the study of the Lagrangian of a general rigid-link parallel manipulator. It was validated by experimental tests carried out on the prototype of a four-degrees-of-freedom parallel manipulator. However, it is known that the flexibility of the mechanism may not always been neglected. Indeed, for robots, joint flexibility can be the main source contributing to overall manipulator flexibility and can lead to trajectory distortion. Therefore, in our second paper [2], the condition of passing through a Type 2 singularity for parallel manipulators with flexible joints has been studied. In the present paper, we expand information about the dynamic properties of parallel manipulators in the presence of Type 2 singularity by including in the studied problem the link flexibility and the payload. The suggested technique is illustrated by a 5R parallel manipulator with flexible elements (actuated joints and moving links) and a payload. The obtained results are validated by numerical simulations carried out using the software ADAMS