A New Single-Phase Single-Stage AC-DC Stacked Flyback Converter With Active Clamp ZVS

Single-stage AC-DC converters integrate an AC-DC front-end converter with a DC-DC back-end converter. Compared with conventional two-stage AC-DC converters, single-stage AC-DC converters use less components and only one controller, which is used to regulate the output voltage. As a result, the cost, size and complexity of AC-DC converters can be reduced, but single-stage converters do not perform as well as two-stage converters, and most have drawbacks that are related to the fact that the DC bus voltage is not controlled an can become excessive. A new single-phase single-stage AC-DC converter that uses stacked flyback converters is proposed in this thesis. The proposed converter consists of two low power flyback converters stacked on top of each other and an active clamp that helps the main switches operate with ZVS. The stacked structure helps reduce the voltage stresses typical fund in many single-stage converters. In the thesis, the operation of the converter is explained, the steady-state characteristics of the converter are determined and its design is discussed. The feasibility of the new converter is confirmed with experimental results obtained from a 100VAC~220VAC worldwide input, 48V output, 100kHz switching frequency and 200 W output power prototype converter

A Control Scheme for an AC-DC Single-Stage Buck-Boost PFC Converter with Improved Output Ripple Reduction

AC-DC power factor correction (PFC) single-stage converters are attractive because of their cost and their simplicity. In these converters, both PFC and power conversion are done at the same time using a single converter that regulates the output. Since they have only a single controller, these converters operate with an intermediate transformer primary-side DC bus voltage that is unregulated and is dependent on the converters’ operating conditions and component values. This means that the DC bus voltage can vary significantly as line and load conditions are changed. Such a variable DC bus voltage makes it difficult to optimally design the converter transformer as well as the DC bus capacitor. One previously proposed single-stage AC-DC converter, the Single-Stage Buck-Boost Direct Energy Transfer (SSBBDET) converter has a clamping mechanism that can clamp the DC bus voltage to a pre-set limit. The clamping mechanism, however, superimposes a low frequency 120 Hz AC component on the output DC voltage so that some means must be taken to reduce this component. These means, however, make the converter transient slow and sluggish. The main objective of this thesis is to minimize the 120 Hz output ripple component and to improve the dynamic response of the SSBBDET converter by using a new control scheme. In the thesis, the operation of the SSBBDET converter is reviewed and the proposed control method is introduced and explained in detail. Key design considerations for the design of the converter controller are discussed and the converter’s ability to operate with fixed DC bus voltage, low output ripple and fast dynamic response is confirmed with experimental results obtained from a prototype converter

Low Power AC-DC and DC-DC Multilevel Converters

AC-DC power electronic converters are widely used for electrical power conversion in many industrial applications such as for telecom equipment, information technology equipment, electric vehicles, space power systems and power systems based on renewable energy resources. Conventional AC-DC converters generally have two conversion stages – an AC-DC front-end stage that operates with some sort of power factor correction to ensure good power quality at the input, and a DC-DC conversion stage that takes the DC output of the front-end converter and converts it to the desired output DC voltage. Due to the cost of having two separate and independent converters, there has been considerable research on so-called single-stage converters – converters that can simultaneously perform AC-DC and DC-DC conversion with only a single converter stage. In spite of the research that has been done on AC-DC single-stage, there is still a need for further research to improve their performance. The main focus of this thesis is on development of new and improved AC-DC single-stage converters that are based on multilevel circuit structures (topologies) and principles instead of conventional two-level ones. The development of a new DC-DC multilevel converter is a secondary focus of this thesis. In this thesis, a literature survey of state of the art AC-DC and DC-DC converters is performed and the drawbacks of previous proposed converters are reviewed. A variety of new power electronic converters including new single-phase and three-phase converters and a new DC-DC converter are then proposed. The steady-state characteristics of each new converter is determined by mathematical analysis, and, once determined, these characteristics are used to develop a procedure for the design of key converter components. The feasibility of all new converters is confirmed by experimental results obtained from proof-of-concept prototype converters. Finally, the contents of the thesis are summarized and conclusions about the effectiveness of using multilevel converter principles to improve the performance of AC-DC and DC-DC converters are made

A SINGLE-PHASE DUAL-OUTPUT AC-DC CONVERTER WITH HIGH QUALITY INPUT WAVEFORMS

A single-phase, buck-boost based, dual-output AC-DC converter is studied in this thesis. The converter has two DC outputs with opposite polarities, which share the same ground with the input power line. The power stage performance, including the input filter, is studied and procedure to select power components is given. The circuit model is analyzed to develop appropriate control. Zerocrossing distortion of the source input current is addressed and a solution is proposed. Experimental results are satisfactory in that a high power factor line current results for steady-state operation

Integration of an Active Filter and a Single-Phase AC/DC Converter with Reduced Capacitance Requirement and Component Count

Existing methods of incorporating an active filter into an AC/DC converter for eliminating electrolytic capacitors usually require extra power switches. This inevitably leads to an increased system cost and degraded energy efficiency. In this paper, a concept of active-filter integration for single-phase AC/DC converters is reported. The resultant converters can provide simultaneous functions of power factor correction, DC voltage regulation, and active power decoupling for mitigating the low-frequency DC voltage ripple, without an electrolytic capacitor and extra power switch. To complement the operation, two closed-loop voltage-ripple-based reference generation methods are developed for controlling the energy storage components to achieve active power decoupling. Both simulation and experiment have confirmed the eligibility of the proposed concept and control methods in a 210-W rectification system comprising an H-bridge converter with a half-bridge active filter. Interestingly, the end converters (Type I and Type II) can be readily available using a conventional H-bridge converter with minor hardware modification. A stable DC output with merely 1.1% ripple is realized with two 50-μF film capacitors. For the same ripple performance, a 900-μF capacitor is required in conventional converters without an active filter. Moreover, it is found out that the active-filter integration concept might even improve the efficiency performance of the end converters as compared with the original AC/DC converter without integration

Power Factor Correction Using Single Stage Discontinuous Conduction Mode Booster Rectifier

A single stage three-phase power factor correction circuit using a boost input current shaper has been described in both simulation and experimental work. To reduce the cost and avoid complexity the boost dc-to-dc converter is operated in discontinuous conduction mode using only one active switch. A low cost harmonic injection method for single switch three-phase DCM boost rectifiers has been simulated and tested. In this method, a periodic voltage which is proportional to the inverted ac component of the rectified three-phase line-to-line input voltage is injected in the control circuit to vary the duty cycle of the rectifier switch within a line cycle, so that the fifth-order harmonics of the input current is reduced to meet THD<10% requirement.The analysis of the injected signal and modified harmonic currents of the rectifier has been presented and verified on a laboratory prototype. Based on the equivalent multimodel an average small signal model of the boost power stage is developed and verified by simulation. The variations of the small signal model against load are demonstrated, and the compensator designed for constant switching frequency PWM is discussed. The simulated results show that at light load, the dominant pole of the control-to-output transfer function approaches the origin and causes more phase delay, complicating the control design circuit. To avoid the no load case and simplify the control design, a dummy is added. The single stage three-phase boost power factor correction with improved input current distortion has been simulated using OrCad release 9.1 software. The results show there is an agreement between the simulation and experimental work

Single-Stage Power Electronic Converters with Combined Voltage Step-Up/Step-Down Capability

Power electronic converters are typically either step-down converters that take an input voltage and produce an output voltage of low amplitude or step-up converters that take an input voltage and produce an output voltage of higher amplitude. There are, however, applications where a converter that can step-up voltage or step-down voltage can be very useful, such as in applications where a converter needs to operate under a wide range of input and output voltage conditions such as a grid-connected solar inverter. Such converters, however, are not as common as converters that can only step down or step up voltage because most applications require converters that need to only step down voltage or only step up voltage and such converters have better performance within a limited voltage range than do converters that are designed for very wide voltage ranges. Nonetheless, there are applications where converters with step-down and step-up capability can be used advantageously. The main objectives of this thesis are to propose new power electronic converters that can step up voltage and step down voltage and to investigate their characteristics. This will be done for two specific converter types: AC/DC single-stage converters and DC-AC inverters. In this thesis, two new AC/DC single-stage converters and a new three-phase converter are proposed and their operation and steady-state characteristics are examined in detail. The feasibility of each new converter is confirmed with results obtained from an experimental prototype and the feasibility of a control method for the inverter is confirmed with simulation work using commercially available software such as MATLAB and PSIM

Study of Input Power Factor Correction in Single Phase AC-DC Circuit Using Parallel Boost Converter

An ac to dc converter is t h e m o s t i m p o r t a n t p a r t o f any power supply unit used in the all- electronic equipments that forms a considerable part of load on the utility. Power electronic equipments are increasingly being used for power conversion, thereby injecting lower order harmonics into the utility. As a result, the total harmonic distortion is high and input power factor is poor. Thus, power factor correction schemes are implemented so as to make the power factor unity thereby leading to low input current distortion. Amongst the several techniques used for PFC, high frequency active PFC is used to get better power factor but it has drawbacks that includes additional losses, thus reducing the overall efficiency, increase in EMI. The efficiency is improved by reducing the losses using soft switching techniques such as ZVS and ZCS. Boost converter is preferred because input current does not have cross-over distortion and it is continuous. In this project, a control technique for boost converter is proposed. This is based on hysteresis-control scheme in which two sinusoidal current references are generated namely IP,ref, IV,ref, such that one is for the peak and the other is for the valley of the inductor current. In this control technique, when the inductor current goes below the lower reference IV,ref the switch is turned on and is turned off when the inductor current goes above the upper reference IP,ref, thereby giving rise to a variable frequency control. To avoid too high switching frequency, the switch should be kept open near the zero crossing of the line voltage so introducing dead times in the line current. Thus, we can say that by using hysteresis controlled boost converter PFC , power factor of an AC-DC converter can be increased

Dynamic modeling of pwm and single-switch single-stage power factor correction converters

The concept of averaging has been used extensively in the modeling of power electronic circuits to overcome their inherent time-variant nature. Among various methods, the PWM switch modeling approach is most widely accepted in the study of closed-loop stability and transient response because of its accuracy and simplicity. However, a non-ideal PWM switch model considering conduction losses is not available except for converters operating in continuous conduction mode (CCM) and under small ripple conditions. Modeling of conductor losses under large ripple conditions has not been reported in the open literature, especially when the converter operates in discontinuous conduction mode (DCM). In this dissertation, new models are developed to include conduction losses in the non-ideal PWM switch model under CCM and DCM conditions. The developed model is verified through two converter examples and the effect of conduction losses on the steady state and dynamic responses of the converter is also studied. Another major constraint of the PWM switch modeling approach is that it heavily relies on finding the three-terminal PWM switch. This requirement severely limits its application in modeling single-switch single-stage power factor correction (PFC) converters, where more complex topological structures and switching actions are often encountered. In this work, we developed a new modeling approach which extends the PWM switch concept by identifying the charging and discharging voltages applied to the inductors. The new method can be easily applied to derive large-signal models for a large group of PFC converters and the procedure is elaborated through a specific example. Finally, analytical results regarding harmonic contents and power factors of various PWM converters in PFC applications are also presented here

A Three-Phase Single-Stage AC-DC ZVZCS PWM Full-Bridge Converter

It is standard practice to use two separate power converters to convert an ac input voltage to a desired and isolated dc output voltage. A front-end ac-dc converter is used to convert the input ac voltage into an intermediate dc voltage which is then fed into a dc-dc converter with transformer isolation. The front-end converter also performs input power factor correction (PFC) to shape the input currents to be sinusoidal and in phase with the input voltages to maximize the use of the available source power. Conventional two-stage power conversion, however, requires two power con­ verters and there has been considerable interest to try to integrate the PFC and dc-dc conversion functions in a single power converter to reduce cost and complexity. Although many of these single-stage converters have been proposed for low power, single-phase applications, there have been relatively few higher power three-phase converters that have been proposed. This is due to the challenges faced when trying to perform PFC and dc-dc conversion for a wider load range. A new three-phase, single-stage ac-dc full-bridge converter is proposed in this thesis. The outstanding features of the new converter are that it is relatively simple and it can perform PFC using standard phase-shift pulse width modulation (PWM). In the thesis, derivation of the converter is discussed and its general operation is re­ viewed. The modes of operation of the converter are explained in detail and analyzed and the results of the analysis are used to develop guidelines for its design. The feasibility of the proposed converter is confirmed with experimental results that were obtained from a prototype and are presented in this thesis