Artificial neural networks and physical modeling for determination of baseline consumption of CHP plants

An effective modeling technique is proposed for determining baseline energy consumption in the industry. A CHP plant is considered in the study that was subjected to a retrofit, which consisted of the implementation of some energy-saving measures. This study aims to recreate the post-retrofit energy consumption and production of the system in case it would be operating in its past configuration (before retrofit) i.e., the current consumption and production in the event that no energy-saving measures had been implemented. Two different modeling methodologies are applied to the CHP plant: thermodynamic modeling and artificial neural networks (ANN). Satisfactory results are obtained with both modeling techniques. Acceptable accuracy levels of prediction are detected, confirming good capability of the models for predicting plant behavior and their suitability for baseline energy consumption determining purposes. High level of robustness is observed for ANN against uncertainty affecting measured values of variables used as input in the models. The study demonstrates ANN great potential for assessing baseline consumption in energyintensive industry. Application of ANN technique would also help to overcome the limited availability of on-shelf thermodynamic software for modeling all specific typologies of existing industrial processes

Neural network approach for predicting drum pressure and level in coal-fired subcritical power plant

There is increasing need for tighter controls of coal-fired plants due to more stringent regulations and addition of more renewable sources in the electricity grid. Achieving this will require better process knowledge which can be facilitated through the use of plant models. Drum-boilers, a key component of coal-fired subcritical power plants, have complicated characteristics and require highly complex routines for the dynamic characteristics to be accurately modelled. Development of such routines is laborious and due to computational requirements they are often unfit for control purposes. On the other hand, simpler lumped and semi empirical models may not represent the process well. As a result, data-driven approach based on neural networks is chosen in this study. Models derived with this approach incorporate all the complex underlying physics and performs very well so long as it is used within the range of conditions on which it was developed. The model can be used for studying plant dynamics and design of controllers. Dynamic model of the drum-boiler was developed in this study using NARX neural networks. The model predictions showed good agreement with actual outputs of the drum-boiler (drum pressure and water level)

Data Analysis and Neuro-Fuzzy Technique for EOR Screening : Application in Angolan Oilfields

This study is sponsored by the Angolan National Oil Company (Sonangol EP) and the authors are grateful for their support and the permission to use the data and publish this manuscriptPeer reviewedPublisher PD

Consistency Index-Based Sensor Fault Detection System for Nuclear Power Plant Emergency Situations Using an LSTM Network

A nuclear power plant (NPP) consists of an enormous number of components with complex interconnections. Various techniques to detect sensor errors have been developed to monitor the state of the sensors during normal NPP operation, but not for emergency situations. In an emergency situation with a reactor trip, all the plant parameters undergo drastic changes following the sudden decrease in core reactivity. In this paper, a machine learning model adopting a consistency index is suggested for sensor error detection during NPP emergency situations. The proposed consistency index refers to the soundness of the sensors based on their measurement accuracy. The application of consistency index labeling makes it possible to detect sensor error immediately and specify the particular sensor where the error occurred. From a compact nuclear simulator, selected plant parameters were extracted during typical emergency situations, and artificial sensor errors were injected into the raw data. The trained system successfully generated output that gave both sensor error states and error-free states

Using a high fidelity CCGT simulator for building prognostic systems

Pressure to reduce maintenance costs in power utilities has resulted in growing interest in prognostic monitoring systems. Accurate prediction of the occurrence of faults and failures would result not only in improved system maintenance schedules but also in improved availability and system efficiency. The desire for such a system has driven research into the emerging field of prognostics for complex systems. At the same time there is a general move towards implementing high fidelity simulators of complex systems especially within the power generation field, with the nuclear power industry taking the lead. Whilst the simulators mainly function in a training capacity, the high fidelity of the simulations can also allow representative data to be gathered. Using simulators in this way enables systems and components to be damaged, run to failure and reset all without cost or danger to personnel as well as allowing fault scenarios to be run faster than real time. Consequently, this allows failure data to be gathered which is normally otherwise unavailable or limited, enabling analysis and research of fault progression in critical and high value systems. This paper presents a case study of utilising a high fidelity industrial Combined Cycle Gas Turbine (CCGT) simulator to generate fault data, and shows how this can be employed to build a prognostic system. Advantages and disadvantages of this approach are discussed

The application of a new PID autotuning method for the steam/water loop in large scale ships

In large scale ships, the most used controllers for the steam/water loop are still the proportional-integral-derivative (PID) controllers. However, the tuning rules for the PID parameters are based on empirical knowledge and the performance for the loops is not satisfying. In order to improve the control performance of the steam/water loop, the application of a recently developed PID autotuning method is studied. Firstly, a 'forbidden region' on the Nyquist plane can be obtained based on user-defined performance requirements such as robustness or gain margin and phase margin. Secondly, the dynamic of the system can be obtained with a sine test around the operation point. Finally, the PID controller's parameters can be obtained by locating the frequency response of the controlled system at the edge of the 'forbidden region'. To verify the effectiveness of the new PID autotuning method, comparisons are presented with other PID autotuning methods, as well as the model predictive control. The results show the superiority of the new PID autotuning method

Artificial intelligence in steam cracking modeling : a deep learning algorithm for detailed effluent prediction

Chemical processes can benefit tremendously from fast and accurate effluent composition prediction for plant design, control, and optimization. The Industry 4.0 revolution claims that by introducing machine learning into these fields, substantial economic and environmental gains can be achieved. The bottleneck for high-frequency optimization and process control is often the time necessary to perform the required detailed analyses of, for example, feed and product. To resolve these issues, a framework of four deep learning artificial neural networks (DL ANNs) has been developed for the largest chemicals production process-steam cracking. The proposed methodology allows both a detailed characterization of a naphtha feedstock and a detailed composition of the steam cracker effluent to be determined, based on a limited number of commercial naphtha indices and rapidly accessible process characteristics. The detailed characterization of a naphtha is predicted from three points on the boiling curve and paraffins, iso-paraffins, olefins, naphthenes, and aronatics (PIONA) characterization. If unavailable, the boiling points are also estimated. Even with estimated boiling points, the developed DL ANN outperforms several established methods such as maximization of Shannon entropy and traditional ANNs. For feedstock reconstruction, a mean absolute error (MAE) of 0.3 wt% is achieved on the test set, while the MAE of the effluent prediction is 0.1 wt%. When combining all networks-using the output of the previous as input to the next-the effluent MAE increases to 0.19 wt%. In addition to the high accuracy of the networks, a major benefit is the negligible computational cost required to obtain the predictions. On a standard Intel i7 processor, predictions are made in the order of milliseconds. Commercial software such as COILSIM1D performs slightly better in terms of accuracy, but the required central processing unit time per reaction is in the order of seconds. This tremendous speed-up and minimal accuracy loss make the presented framework highly suitable for the continuous monitoring of difficult-to-access process parameters and for the envisioned, high-frequency real-time optimization (RTO) strategy or process control. Nevertheless, the lack of a fundamental basis implies that fundamental understanding is almost completely lost, which is not always well-accepted by the engineering community. In addition, the performance of the developed networks drops significantly for naphthas that are highly dissimilar to those in the training set. (C) 2019 THE AUTHORS. Published by Elsevier LTD on behalf of Chinese Academy of Engineering and Higher Education Press Limited Company

Flexible operation of large-scale coal-fired power plant integrated with solvent-based post-combustion CO2 capture based on neural network inverse control

Post-combustion carbon capture (PCC) with chemical absorption has strong interactions with coal-fired power plant (CFPP). It is necessary to investigate dynamic characteristics of the integrated CFPP-PCC system to gain knowledge for flexible operation. It has been demonstrated that the integrated system exhibits large time inertial and this will incur additional challenge for controller design. Conventional PID controller cannot effectively control CFPP-PCC process. To overcome these barriers, this paper presents an improved neural network inverse control (NNIC) which can quickly operate the integrated system and handle with large time constant. Neural network (NN) is used to approximate inverse dynamic relationships of integrated CFPP-PCC system. The NN inverse model uses setpoints as model inputs and gets predictions of manipulated variables. The predicted manipulated variables are then introduced as feed-forward signals. In order to eliminate steady-state bias and to operate the integrated CFPP-PCC under different working conditions, improvements have been achieved with the addition of PID compensator. The improved NNIC is evaluated in a large-scale supercritical CFPP-PCC plant which is implemented in gCCS toolkit. Case studies are carried out considering variations in power setpoint and capture level setpoint. Simulation results reveal that proposed NNIC can track setpoints quickly and exhibit satisfactory control performances

Control of a Solar Energy Systems

8th IFAC Symposium on Advanced Control of Chemical ProcessesThe International Federation of Automatic Control Singapore, July 10-13This work deals with the main control problems found in solar power systems and the solutions proposed in literature. The paper first describes the main solar power technologies, its development status and then describes the main challenges encountered when controlling solar power systems. While in other power generating processes, the main source of energy can be manipulated, in solar energy systems, the main source of power which is solar radiation cannot be manipulated and furthermore it changes in a seasonal and on a daily base acting as a disturbance when considering it from a control point of view. Solar plants have all the characteristics needed for using industrial electronics and advanced control strategies able to cope with changing dynamics, nonlinearities and uncertainties.Ministerio de Ciencia e Innovación PI2008-05818Ministerio de Ciencia e Innovación DPI2010-21589-C05-01/04Junta de Andalucía P07-TEP-0272