Shear-Force Sensors on Flexible Substrates Using Inkjet Printing

Printing techniques are a promising way of fabricating low-cost electronics without the need for masking and etching. In recent years, additive printing techniques, such as inkjet and screen printing, have been adopted to fabricate low-cost and large-area electronics on flexible substrates. In this work, a three-axial normal and shear force sensor was designed and printed that consists of four miniaturized, printed capacitors. The partially overlapping electrodes are arranged in a manner, so that force sensitivity in orthogonal directions is achieved. A silicone rubber is used as an elastic dielectric and spacer between the two electrodes. The base unit of this sensor has been fabricated using inkjet printing and characterized for normal and shear forces. The force response was investigated in a force range from 0.1 N to 8 N, the normal-force sensitivity was determined to be Sz=5.2 fF/N, and the shear-force sensitivity was Sy=13.1 fF/N. Due to its sensing range, this sensor could be applicable in tactile sensing systems like wearables and artificial electronic skins

Recent Advances in Printed Capacitive Sensors

In this review paper, we summarize the latest advances in the field of capacitive sensors fabricated by printing techniques. We first explain the main technologies used in printed electronics, pointing out their features and uses, and discuss their advantages and drawbacks. Then, we review the main types of capacitive sensors manufactured with different materials and techniques from physical to chemical detection, detailing the main substrates and additives utilized, as well as the measured ranges. The paper concludes with a short notice on status and perspectives in the field.H2020-MSCA-IF-2017-794885-SELFSEN

Printing Conductive Paths for Electronic Functional Devices

Printing inorganic and organic materials has been attracting plenty of researchers and scientists as an alternative to the conventional photolithography and electroless deposition methods due to the complications, time-consuming, size restrictions and high costs that these methods usually experience. Soft lithographic techniques and inkjet printing technology have offered simpler, lower costs and faster alternatives. One of the main objectives of this study is the contribution to these alternatives by utilising a cost-effective, simple and easy-to-use stamp printing machine in the deposition of metal patterns from poly(dimethylsiloxane) (PDMS) stamps onto treated glass substrates. Two drop-on-demand inkjet printers; one is a commercial desktop piezoelectric printer and a second thermal PEL printing and coating platform, were utilised to inkjet print functional materials. The cheap piezoelectric one used to deposit silver nanoparticles and poly(3,4-ethylenedioxythiophene)-poly(styrenesulfonate) (PEDOT:PSS) inks. By utilising this technology, innovative flexible information storage devices, electronic memory cells, were inkjet printed. All the components (silver electrodes and PEDOT:PSS active layer) of these memory devices were fully deposited by this simple desktop inkjet printer on a flexible substrate (ceramic coated PEL paper) at room temperature. The thermal printing machine, on the other hand, was employed to print graphene oxide on the PEL paper. These techniques also provide hope to develop environmentally friendly processes of fabrication used in the electronics and semiconductor industry and minimise the wastage of materials and power

Functional inks and printing of two-dimensional materials.

Graphene and related two-dimensional materials provide an ideal platform for next generation disruptive technologies and applications. Exploiting these solution-processed two-dimensional materials in printing can accelerate this development by allowing additive patterning on both rigid and conformable substrates for flexible device design and large-scale, high-speed, cost-effective manufacturing. In this review, we summarise the current progress on ink formulation of two-dimensional materials and the printable applications enabled by them. We also present our perspectives on their research and technological future prospects

Conformal Printing of Graphene for Single- and Multilayered Devices onto Arbitrarily Shaped 3D Surfaces

Printing has drawn a lot of attention as a means of low per-unit cost and high throughput patterning of graphene inks for scaled-up thin-form factor device manufacturing. However, traditional printing processes require a flat surface and are incapable of achieving patterning on to 3D objects. Here, we present a conformal printing method to achieve functional graphene-based patterns on to arbitrarily-shaped surfaces. Using experimental design, we formulate a water-insoluble graphene ink with optimum conductivity. We then print single and multi-layered electrically functional structures on to a sacrificial layer using conventional screen printing. The print is then floated on water, allowing the dissolution of the sacrificial layer, while retaining the functional patterns. The single and multilayer patterns can then be directly transferred on to arbitrarily-shaped 3D objects without requiring any post deposition processing. Using this technique, we demonstrate conformal printing of single and multilayer functional devices that include joule heaters, resistive deformation sensors and proximity sensors on hard, flexible and soft substrates, such as glass, latex, thermoplastics, textiles, and even candies and marshmallows. Our simple strategy offers great promises to add new device and sensing functionalities to previously inert 3D surfaces.EPSRC (EP/L016087/1) Graphene Flagshi

Conformal Printing of Graphene for Single- and Multilayered Devices onto Arbitrarily Shaped 3D Surfaces

Printing has drawn a lot of attention as a means of low per-unit cost and high throughput patterning of graphene inks for scaled-up thin-form factor device manufacturing. However, traditional printing processes require a flat surface and are incapable of achieving patterning on to 3D objects. Here, we present a conformal printing method to achieve functional graphene-based patterns on to arbitrarily-shaped surfaces. Using experimental design, we formulate a water-insoluble graphene ink with optimum conductivity. We then print single and multi-layered electrically functional structures on to a sacrificial layer using conventional screen printing. The print is then floated on water, allowing the dissolution of the sacrificial layer, while retaining the functional patterns. The single and multilayer patterns can then be directly transferred on to arbitrarily-shaped 3D objects without requiring any post deposition processing. Using this technique, we demonstrate conformal printing of single and multilayer functional devices that include joule heaters, resistive strain sensors and proximity sensors on hard, flexible and soft substrates, such as glass, latex, thermoplastics, textiles, and even candies and marshmallows. Our simple strategy offers great promises to add new device and sensing functionalities to previously inert 3D surfaces.EPSRC (EP/L016087/1) Graphene Flagshi

Printable 2d Material Optoelectronics and Photonics

Graphene and structurally similar 2-dimensional (2d) materials such as transition metal dichalcogenides (TMDs) and black phosphorus (BP) hold enormous potential for the next generation optoelectronics and photonics. Pairing 2d materials with printing is an emerging cost-effective large-scale device fabrication strategy. However, the current inks are far from ideal to support reproducible device fabrication. In addition, the instability of BP in ambient limits its applications. In this thesis, I present formulation of 2d material inks for inkjet printing for optoelectronic and photonic applications. To begin with, I produce mono- and few-layer 2d material flakes via ultrasonic assisted liquid phase exfoliation. This allows one-step formulation of a polymer stabilised graphene ink. For TMDs and BP, I design a binary solvent carrier for binder-free ink formulation. I show that these 2d material inks have optimal fluidic properties, drying dynamics and interaction with substrates for spatially uniform, highly controllable and print-to-print consistent large-scale printing on untreated substrates. In particular, the rapid ink drying at low temperatures leads to minimal oxidation of BP during ambient printing; the printed BP with passivation retains a stability over one month. On this basis, the printed graphene is employed as active sensing layer in CMOS integrated humidity sensors and as counter-electrodes in dye-sensitised solar cells, while the printed TMDs and BP are used to develop nonlinear photonic devices (i.e. saturable absorbers for femtosecond pulsed laser generation) and visible to near-infrared photodetectors (e.g. MoS$_2$ and BP/graphene/silicon hybrid photodetectors). Beyond inkjet printing, I present an ink formulation of commercial graphene nanoplatelets for roll-to-roll flexographic press ($\sim$100 m min$^{−1}$ printing speed). This allows hundreds of conductive electronic circuits to be printed in a minute for capacitive touchpads. Though I investigate only graphene, TMDs and BP, the ink formulation strategies can be effortlessly transferred to other 2d materials such as boron nitride, MXenes and mica. In addition to the demonstrated applications, printing of 2d materials can be potentially exploited to fabricate devices such as transistors, light emitters, energy storage conversion, and biosensors. This significantly expands the prospect of printable 2d material optoelectronics and photonics.China Scholarship Council, Cambridge Overseas Trust, and St John’s College

Printing Technologies on Flexible Substrates for Printed Electronics

Printing technologies have been demonstrated to be highly efficient and compatible with polymeric materials (both inks and substrates) enabling a new generation of flexible electronics applications. Conductive flexible polymers are a new class of materials that are prepared for a wide range of applications, such as photovoltaic solar cells, transistors molecular devices, and sensors and actuators. There are many possible printing techniques. This chapter provides an opportunity to review the most common printing techniques used at the industrial level, the most commonly used substrates and electronic materials, giving an overall vision for a better understanding and evaluation of their different features. Several technological solutions (contact/noncontact) and its critical challenges are also presented. Inkjet Printing Technology (IPT) has been receiving a great attention and therefore higher focus is given to this technology. An overview of IPT is presented to evidence its importance and potential as a key-technology on the research field for printed electronics development, as well as on large scale industrial manufacturing. A background and a review on prior work are presented along with used materials, developed applications and potential of IPT technology. The main features of the different printing technologies, advantages and main challenges are also compared