Nonlinear implementable control of a dual active bridge series resonant converter

This paper presents a novel control strategy for a Dual Active Bridge Series Resonant Converter (DAB-SRC). The strategy seeks to ensure the stability of the converter over its entire dynamic range while enhances the transient response. Both properties allow the use of the converter in new applications where fast dynamics are required, surpassing the performance of existing feedback loops. Starting from the generalized averaged model of the converter, we propose a nonlinear control strategy by means of Lyapunov's stability theory. After that, we derive a series of modifications in order to implement the strategy in a microcontroller or a DSP, including a sensorless method to tackle the lack of measurements of certain variables and an adaptive control law to deal with uncertain parameters in the model. The strategy is evaluated in simulations and experiments, employing a commercial converter and comparing the results with other control policies

Design optimization and performance analysis methodology for PMSMs to improve efficiency in hydraulic applications

Pla de Doctorats Industrials de la Generalitat de CatalunyaIn the recent years, water pumping and other hydraulic applications are increasingly demanding motors capable to operate under different working conditions, including variable pressure and volumetric flow demands. Moreover, the technical evolution trend of pumping components is to minimize the size, offering compact and adaptable hydraulic units. Hence, the need to optimize the electric motor part to reduce the volume according this trend, maximizing the efficiency, decreasing material and fabrication costs, reducing noise and improving thermal dissipation have originated the research field of this project. So far different methodologies have been focused on designing electrical machines considering few aspects, such as the rated conditions with some size limitations. In addition, the optimization strategies have been based on single operation conditions, improving multiple aspects but not considering the overall performance of the machine and its influence with the working system. This research changes the design and optimization paradigm, focusing on defining beforehand the desired performance of the electrical machine in relation with the application system. The customization is not limited to an operating point but to the whole performance space, which in this case is the torque-speed area. Thus, the designer has plenty of freedom to study the system, and define the desired motor performance establishing the size, thermal and mechanical limitations from the beginning of the process. Moreover, when designing and optimizing electrical machines, the experimental validation is of major importance. From an industrial scope so far, the testing methodologies are focused on evaluating point by point the electrical machine performance, being a robust and trustable way to measure and validate the electrical machine characteristics. Nevertheless,this method requires a large time to prepare the experimental setup and to evaluate the whole motor performance. For this reason, there is a special interest on improving parameter estimation and performance evaluation techniques for electrical machines to reduce evaluation time, setup complexity and increase the number of physical magnitudes to measure in order to have deeper information. This research also develops methodologies to extend the electrical machine experimental validation providing information to evaluate the motor performance. This doctoral thesis has been developed with a collaboration agreement between UPC and the company MIDTAL TALENTOS S.L. The thesis is included within the Industrial Doctorates program 2018 DI 019 promoted by the Generalitat de Catalunya.En los últimos años, el bombeo de agua, entre otras aplicaciones hidráulicas, exige cada vez más motores capaces de operar en diferentes condiciones de trabajo, incluyendo las demandas variables de presión y caudal volumétrico. Además, la evolución técnica de los componentes de bombeo está cada vez más minimizando el tamaño ofreciendo unidades hidráulicas compactas y adaptables. De ahí la necesidad de optimizar la parte del motor eléctrico para reducir el volumen de acuerdo con esta tendencia, maximizando la eficiencia, disminuyendo los costos de material y fabricación, reduciendo el ruido y mejorando la disipación térmica. Todos estos factores han creado el campo de investigación sobre el cual se desarrolla este proyecto. Hasta ahora las metodologías se han centrado en diseñar las máquinas eléctricas considerando unos pocos aspectos técnicos, como las condiciones nominales con algunas limitaciones de tamaño. Además, las estrategias de optimización se han basado en condiciones de operación única, mejorando múltiples aspectos sin considerar el rendimiento general de la máquina y su influencia en el sistema de trabajo. Esta investigación cambia el paradigma de diseño y optimización centrándose en definir de antemano el rendimiento deseado de la máquina eléctrica en relación con el sistema de aplicación. La personalización no se limita a un punto de funcionamiento sino a todo el espacio de operación, que en este caso se expresa en el espacio par-velocidad. Así, el diseñador tiene libertad para estudiar el sistema, definir el rendimiento deseado del motor estableciendo el tamaño, limitaciones térmicas y mecánicas desde el inicio del proceso. Además, a la hora de diseñar y optimizar máquinas eléctricas, la validación experimental es de gran importancia. En el ámbito industrial hasta ahora, las metodologías de ensayo han sido enfocadas a evaluar punto por punto la máquina eléctrica, siendo una forma robusta y confiable de medir y validar sus características. Sin embargo, este método requiere mucho tiempo para preparar la configuración experimental y evaluar el motor en toda su zona de operación. Por esta razón, existe un interés especial en mejorar la estimación de parámetros y las técnicas de evaluación de la operación de las máquinas eléctricas reduciendo tiempo, complejidad y aumentando el número de magnitudes físicas a medir teniendo más información sobre la máquina. Esta investigación también desarrolla metodologías para extender la validación experimental de la máquina eléctrica proporcionando información para evaluar el rendimiento del motor. Esta tesis doctoral ha sido desarrollada con un convenio de colaboración entre la Universidad Politécnica de Cataluña UPC y la empresa MIDTAL TALENTOS S.L. La tesis se engloba dentro del plan de Doctorados Industriales 2018 DI 019 impulsado por la Generalitat de Catalunya.Postprint (published version

Torque Controlled Drive for Permanent Magnet Direct Current Brushless Motors

This thesis describes the design and implementation of a simple variable speed drive (VSD) based on a brushless direct current (BLDC) machine and discrete logic circuits. A practical VSD was built, capable of operating a BLDC machine in two quadrants, motoring and regenerative braking. The intended applications are electric scooters and electric bicycles, where the recovered energy from braking extends the range of the vehicle. A conceptual four quadrant VSD, suitable for three and four wheelers requiring reverse operation, was designed and tested in simulation. Simplicity was emphasized in this design to help achieve a robust, easy to analyse system. The versatility of multi-function gate integrated circuits (ICs) made them ideal for implementing the commutation logic and keeping the system simple. The BLDC machine has sensors with a resolution of 60 ed to determine rotor position. An electronic commutator or phase switcher module interprets the position signals and produces a switching pattern. This effectively transforms the BLDC machine into a direct current (DC) brushed machine. A synchronous step down converter controls the BLDC machine current with a tolerance band scheme. This module treats the BLDC machine as if it was a DC machine. The leakage inductance of the electric machine is used as the inductive filter element. The unipolar switching scheme used ensures that current flows out of the battery only for motoring operation and into the battery only during regeneration. The current and torque are directly related in a DC brushed machine. The action of an electronic commutator or phase switcher creates that same relationship between torque and current in a BLDC machine. Torque control is achieved in the BLDC machine using a single channel current controller. The phase switcher current is monitored and used to control the duty ratio of the synchronous converter switches. Successful operation of the practical VSD was achieved in two quadrants: forwards motoring and forwards regenerating. The maximum tested power outputs were 236W in motoring mode and 158W in regenerating mode. The output torque could be smoothly controlled from a positive to a negative value. iv v Simulation of the conceptual four quadrant design was successful in all the motoring, generating and active braking zones. The required manipulation of logic signals to achieve this type of operation was done automatically while the machine was running. The resulting output torque is smoothly controlled in all of the operating zones. Commutation at certain speeds and torques are handled better by some topologies than others. Some current sensing strategies adversely affect instantaneous phase currents under certain conditions. The final design chose the method where phase currents experience no overshoot, minimizing component stress. The battery, or energy storage system, used in verifying the operation of the VSD in the practical electric bicycle was found to be the most limiting component. In regenerating mode, the low charge acceptance rate of the battery reduced the maximum retarding torque and energy recovery rate

Image-Based Force Estimation and Haptic Rendering For Robot-Assisted Cardiovascular Intervention

Clinical studies have indicated that the loss of haptic perception is the prime limitation of robot-assisted cardiovascular intervention technology, hindering its global adoption. It causes compromised situational awareness for the surgeon during the intervention and may lead to health risks for the patients. This doctoral research was aimed at developing technology for addressing the limitation of the robot-assisted intervention technology in the provision of haptic feedback. The literature review showed that sensor-free force estimation (haptic cue) on endovascular devices, intuitive surgeon interface design, and haptic rendering within the surgeon interface were the major knowledge gaps. For sensor-free force estimation, first, an image-based force estimation methods based on inverse finite-element methods (iFEM) was developed and validated. Next, to address the limitation of the iFEM method in real-time performance, an inverse Cosserat rod model (iCORD) with a computationally efficient solution for endovascular devices was developed and validated. Afterward, the iCORD was adopted for analytical tip force estimation on steerable catheters. The experimental studies confirmed the accuracy and real-time performance of the iCORD for sensor-free force estimation. Afterward, a wearable drift-free rotation measurement device (MiCarp) was developed to facilitate the design of an intuitive surgeon interface by decoupling the rotation measurement from the insertion measurement. The validation studies showed that MiCarp had a superior performance for spatial rotation measurement compared to other modalities. In the end, a novel haptic feedback system based on smart magnetoelastic elastomers was developed, analytically modeled, and experimentally validated. The proposed haptics-enabled surgeon module had an unbounded workspace for interventional tasks and provided an intuitive interface. Experimental validation, at component and system levels, confirmed the usability of the proposed methods for robot-assisted intervention systems

Sensorless Position Control of Piezoelectric Ultrasonic Motors:a Mechatronic Design Approach

This dissertation considers mechatronic systems driven by piezoelectric ultrasonic motors (PUM). The focus is set on optimal system design and sensorless position control. Mechatronic industry faces the challenge to deliver ever more efficient and reliable products while being confronted to increasingly short time to market demands and economic constraints driven by competition. Although optimal design strategies are applied to master this challenge, they do not entirely respond to the given circumstances, as often only local criteria are optimised. In order to obtain a globally optimal solution, the many subfunctions of a mechatronic system and their models must be interrelated and evaluated concurrently from the very beginning of the design process. In this context PUM have been used increasingly during the last decade for various positioning applications in the field of mechatronic systems, laboratory equipment, and consumer electronics where their performances are superior to conventional electromechanical drive systems based on DC or BLDC motors. The position of the mobile component must be controlled. In some cases open-loop control is a solution, but more often than not sensors are used as feedback device in closed-loop control. Sensors are expensive, large in size and add fragile hardware to the device that compromises its reliability. Thus, not only the superior performance is not fully exploited but also the economical feasibility of the PUM drive system is jeopardised. Replacing sensors by advanced control techniques is an approach to these problems that is well established in the field of BLDC motors. Those sensorless control strategies are not directly transferrable, because of the fundamentally different working principles of PUM. Hence, the research of sensorless closed-loop position control techniques applicable to PUM and their validation with digitally controlled functional models is the very topic of this thesis. We propose a dedicated design methodology to this statement of the problem. A core model of the mechatronic system is conceived as general and simple as possible. It then develops for the different interrelated views reflecting the mechanical, electromechanical, drive electronic, sensorial and digital control functions of the global system. Each one becoming more specific and detailed in this process, the different views still enable mutual constraint adjustments and the dynamic integration of results from the other views during the design process. Starting with the stator of the PUM, a view describes the mechanical displacement. An electric equivalent model is written such that power input from the drive electronics is related to the mechanical energy transmitted to the mechanics. The resulting differential equations are solved by the finite element method (FEM). Position feedback configurations in the mobile part of the PUM are modelled analytically in order to be implemented in digital control and their electrical implications are updated to the stator model. In this way, sensors do not necessarily materialise physically any more, but are distributed among the mechanical configuration, the drive electronics and the digital controller. With respect to the sensor data, the controller is not simply receiving finalised data on the measured system parameter, but rather implements the sensor itself in software. Finally, the position detection performance obtained with the aforementioned design methodology was evaluated with the example of mechatronic locking devices actuated by custom-made as well as OEM motors. Functional models of motors, electronics and digital controllers were used to identify the limits of the proposed methods, and suggestions for further research were deduced. These results contribute to the development of robust sensorless position controllers for PUM

Energy Management

Forecasts point to a huge increase in energy demand over the next 25 years, with a direct and immediate impact on the exhaustion of fossil fuels, the increase in pollution levels and the global warming that will have significant consequences for all sectors of society. Irrespective of the likelihood of these predictions or what researchers in different scientific disciplines may believe or publicly say about how critical the energy situation may be on a world level, it is without doubt one of the great debates that has stirred up public interest in modern times. We should probably already be thinking about the design of a worldwide strategic plan for energy management across the planet. It would include measures to raise awareness, educate the different actors involved, develop policies, provide resources, prioritise actions and establish contingency plans. This process is complex and depends on political, social, economic and technological factors that are hard to take into account simultaneously. Then, before such a plan is formulated, studies such as those described in this book can serve to illustrate what Information and Communication Technologies have to offer in this sphere and, with luck, to create a reference to encourage investigators in the pursuit of new and better solutions

Topics in Adaptive Optics

Advances in adaptive optics technology and applications move forward at a rapid pace. The basic idea of wavefront compensation in real-time has been around since the mid 1970s. The first widely used application of adaptive optics was for compensating atmospheric turbulence effects in astronomical imaging and laser beam propagation. While some topics have been researched and reported for years, even decades, new applications and advances in the supporting technologies occur almost daily. This book brings together 11 original chapters related to adaptive optics, written by an international group of invited authors. Topics include atmospheric turbulence characterization, astronomy with large telescopes, image post-processing, high power laser distortion compensation, adaptive optics and the human eye, wavefront sensors, and deformable mirrors

Contributions of flywheel systems in wind power plants

The stepwise replacement of conventional power plants by renewable-based ones such as wind power plants could a ect the system behaviour and planning. First, the network stability may be compromised as it becomes less resilient against sudden changes in the loads or generator trips. This is because wind turbines are not synchronized with network frequency but they are usually connected to the grid through fast controllable electronic power converters. And second, due to the stochastic nature of wind, the electrical power generated by wind power plants is neither constant non controllable. This aff ects the network planning as the expected generation level depends on non reliable wind forecasts. Also it aff ects the power quality as the fast fluctuations of wind power can cause harmonics and flicker emissions. For these reasons, network operators gradually set up more stringent requirements for the grid integration of wind power. These regulations require wind power plants to behave in several aspects as conventional synchronized generating units. Among other requirements, it is set the provision of some ancillary services to the grid as frequency and voltage control, the capability of withstanding short-circuits and faults, and to respect some threshold level with regard to the quality of the power generated. Accordingly, energy storage systems may play an important role in wind power applications by enhancing the controllability of the output of wind power plants and providing ancillary services to the power system and thus, enabling an increased penetration of wind power in the system. This thesis focuses on the potential uses of flywheel energy storage systems in wind power. The thesis introduces the basis of several energy storage systems as well as identi es their applications in wind power based on an extensive literature review. It follows with the presentation of the design and setting up of a scale-lab flywheel-based energy storage system. From this work, research concentrates on the application of flywheel devices for power smoothing of wind power plants. The developed concepts are proved by simulations but also experimentally using the above mentioned scale-lab test bench. In particular, research focuses on the de nition of an optimization criteria for the operation of flywheel devices while smoothing the wind power, and the design and experimental validation of the proposed control algorithms of the storage device. The last chapters of the thesis research on the role of wind power plants in system frequency control support. In this sense, an extensive literature review on the network operator's requirements for the participation of wind power plants in system frequency control related-tasks is off ered. Also, this review covers the proposed control methods in the literature for enabling wind turbines to participate in system frequency control. The results of this work open the door to the design of control systems of wind turbines and wind power plants for primary frequency control. The contribution of flywheel devices is also considered. Results highlight the tremendous potential of energy storage systems in general for facilitating the grid integration of wind power plants. Regarding the uses of flywheel devices, it is worth noting that some of their characteristics as the high-ramp power rates can be exploited for reducing the variability of the power generated by wind turbines, and thus for improving the quality of the power injected to the grid by wind power plants. Also, they can support wind power plants to ful l the requirements for their participation in system frequency control support related tasks.El progressiu despla cament de plantes de generaci o convencionals per part de plantes de generaci o de tipus renovable, com els parcs e olics, pot afectar el comportament i la plani caci o del sistema el ectric. Primer, l'estabilitat pot ser compromesa ja que el sistema el ectric resulta m es vulnerable davant canvis abruptes provocats per les c arregues del sistema o desconnexions no programades de generadors. Aix o es degut a que les turbines e oliques no estan sincronitzades amb la freqü encia el ectrica del sistema ja que la seva connexi o es a trav es de convertidors electr onics de pot encia. Segon, degut a la gran variabilitat del vent, la pot encia el ectrica generada per les turbines e oliques no es constant ni controlable. En aquest sentit, la qualitat de la pot encia del parc e olic es pot veure compromesa, ja que es poden detectar nivells apreciables d'harm onics i emissions de "flicker" degudes a les r apides variacions de la pot encia generada pel parc e olic. Per aquests motius, els operadors dels sistemes el ectrics fan gradualment m es restrictius els requeriments de connexi o dels parcs e olics al sistema el ectric. Aquestes regulacions requereixen als parcs e olics que es comportin en molts aspectes com plantes de generaci o convencional. Entre d'altres requeriments, els parcs e olics han de proveir serveis auxiliars per a la operaci o del sistema el ectric com tamb e el suport en el control dels nivells de tensi o i freqü encia de la xarxa; oferir suport durant curtcircuits; i mantenir uns nivells m nims en la qualitat de la pot encia generada. Els sistemes d'emmagatzematge d'energia poden millorar la controlabilitat de la pot encia generada pels parcs e olics i ajudar a aquests a proveir serveis auxiliars al sistema el ectric, afavorint aix la seva integraci o a la xarxa. Aquesta tesi tracta l'aplicaci o en parcs e olics dels sistemes d'emmagatzematge d'energia basats en volants d'in ercia. La tesi introdueix les bases de diversos sistemes d'emmagatzematge i identi ca les seves potencials aplicacions en parcs e olics en base a una extensa revisi o bibliogr a ca. El treball continua amb la posta a punt d'un equipament de laboratori, que con gura un sistema d'emmagatzematge d'energia basat en un volant d'in ercia. Següents cap tols de la tesi estudien l'aplicaci o dels volants d'in ercia per a esmorteir el per l fluctuant de la pot encia generada pels parcs e olics. Els treballs es focalitzen en la de nici o dels criteris per a la operaci o optima dels volants d'in ercia per la seva aplicaci o d'esmorteir el per l fluctuant de potencia e olica, i tamb e en el disseny i validaci o experimental dels algoritmes de control desenvolupats per governar el sistema d'emmagatzematge. Els cap tols finals de la tesi tracten sobre el suport al control de freqü encia per part dels parcs e olics. S'ofereix una extensa revisi o bibliografica respecte els requeriments indicats pels operadors del sistema el ectric en aquest sentit. A m es, aquesta revisi o cobreix els m etodes de control dels parcs e olics i turbines e oliques per la seva participaci o en el suport al control de freqü encia. Les conclusions extretes serveixen per proposar sistemes de control de parcs e olics i de turbines e oliques per proveir el servei de control de freqüencia. Aquest treball, tamb e contempla la inclusi o de volants d'in ercia en els parcs e olics. Dels resultats de la tesi se'n dedueix l'important potencial dels sistemes d'emmagatzematge d'energia per a afavorir la integraci o a la xarxa dels parcs e olics. La controlabilitat de la pot encia dels volants d'in ercia, afavoreix el seu us per reduir la variabilitat de la pot encia generada pels parcs e olics, millorant aix la qualitat de pot encia del mateix. A m es, els volants d'in ercia poder ajudar als parcs e olics a complir amb els requeriments per a la seva integraci o a xarxa, com la participaci o en el control de freqüencia del sistema el ectric

THE ANALYSIS OF POWER SUPPLY SIGNALS BY INCLUDING PHASE EFFECTS FOR MACHINE FAULT DIAGNOSIS

Substantial efforts have been devoted to developing Condition Monitoring techniques to provide timely preventative measures for ensuring a safe and cost-effective operation of electromechanical systems. High investment of installation and implementation in using conventional condition monitoring techniques such as vibration based monitoring makes it difficult to be used in most industries such as petrochemical processing, food and drinking processes, paper mills and so on where large number of motor drives are used but operational profits are very limited. To overcome the shortages of vibration based monitoring, this project focuses on developing condition monitoring techniques based on electrical signal analysis which can offer great savings as electric signatures that can monitor a large system are generally available in most motor drives. However, fault signatures in electrical signatures such as instantaneous current and voltage signals are very weak and contaminated by noise. To enhance the signatures, this study has focused on using two more advanced signal processing approaches: 1) Modulation signal bispectrum analysis, which enhances the modulation and suppresses random noise by including phase linkages. 2) Instantaneous phase quantities including conventional instantaneous power factor and a novel instantaneous phase of voltage and current which highlights instantaneous phase changes through a summation of instantaneous phases in current and voltage signals. It has the ability of enhancing the phase components that are of the same phases in both voltage and current signals, and also cancel out any random components to a great extent, producing more diagnostic information. These two approaches emphasis the use of phase information along with that of amplitudes and frequency in a signal that is based on in most previous methods in the condition monitoring fields. Based on a general electromechanical system comprising of a AC motor, a gearbox and a DC generator, it firstly explored the characteristics of the signatures by modelling and simulation studies, which lead to that faults in a sensorless Variable speed drive system can produce combined amplitude and frequency modulation effects in both current and voltage signals fed to the AC motor. Moreover, the modulating frequencies and levels are closely associated with the rotational frequencies of the gearbox and fault severity respectively, which become more significant at higher load conditions. Experimental evaluations have found that these two proposed methods allow common faults in the downstream gearbox including gear tooth breakage, oil shortage and excessive bearing clearances to be detected and diagnosed under high load conditions, showing the effectiveness and accuracy of these two new approaches. Furthermore, the results show that the electrical signature analysis is capable of detecting and diagnosing different faults in sensorless variable speed drive systems. Instantaneous phase of voltage and current has been shown to provide more consistent and accurate separation between the three different faults under different loads. The use of the modulation signal bispectrum analysis succeed to provide an improved, accurate and reliable diagnostic with the power signal providing the best means of detecting and determining fault severity with good separation between fault levels