Self-folded soft robotic structures with controllable joints

This paper describes additive self-folding, an origami-inspired rapid fabrication approach for creating actuatable compliant structures. Recent work in 3-D printing and other rapid fabrication processes have mostly focused on rigid objects or objects that can achieve small deformations. In contrast, soft robots often require elastic materials and large amounts of movement. Additive self-folding is a process that involves cutting slices of a 3-D object in a long strip and then pleat folding them into a likeness of the original model. The zigzag pattern for folding enables large bending movements that can be actuated and controlled. Gaps between slices in the folded model can be designed to provide larger deformations or higher shape accuracy. We advance existing planar fabrication and self-folding techniques to automate the fabrication process, enabling highly compliant structures with complex 3-D geometries to be designed and fabricated within a few hours. We describe this process in this paper and provide algorithms for converting 3-D meshes into additive self-folding designs. The designs can be rapidly instrumented for global control using magnetic fields or tendon-driven for local bending. We also describe how the resulting structures can be modeled and their responses to tendon-driven control predicted. We test our design and fabrication methods on three models (a bunny, a tuna fish, and a starfish) and demonstrate the method's potential for actuation by actuating the tuna fish and starfish models using tendons and magnetic control.National Science Foundation (U.S.) (Grant 1240383)National Science Foundation (U.S.) (Grant 1138967

Origami-Inspired Printed Robots

Robot manufacturing is currently highly specialized, time consuming, and expensive, limiting accessibility and customization. Existing rapid prototyping techniques (e.g., 3-D printing) can achieve complex geometries and are becoming increasingly accessible; however, they are limited to one or two materials and cannot seamlessly integrate active components. We propose an alternative approach called printable robots that takes advantage of available planar fabrication methods to create integrated electromechanical laminates that are subsequently folded into functional 3-D machines employing origami-inspired techniques. We designed, fabricated, and tested prototype origami robots to address the canonical robotics challenges of mobility and manipulation, and subsequently combined these designs to generate a new, multifunctional machine. The speed of the design and manufacturing process as well as the ease of composing designs create a new paradigm in robotic development, which has the promise to democratize access to customized robots for industrial, home, and educational use.National Science Foundation (U.S.). Expeditions Program (Grant CCF-1138967

A two-fingered robot gripper with variable stiffness flexure hinges based on shape morphing

This paper presents a novel approach for developing robotic grippers with variable stiffness hinges for dexterous grasps. This approach for the first time uses pneumatically actuated pouch actuators to fold and unfold morphable flaps of flexure hinges thus change stiffness of the hinge. By varying the air pressure in pouch actuators, the flexure hinge morphs into a beam with various open sections while the flaps bend, enabling stiffness variation of the flexure hinge. This design allows 3D printing of the flexure hinge using printable soft filaments. Utilizing the variable stiffness flexure hinges as the joints of robotic fingers, a light-weight and low-cost two-fingered tendon driven robotic gripper is developed. The stiffness variation caused due to the shape morphing of flexure hinges is studied by conducting static tests on fabricated hinges with different flap angles and on a flexure hinge with flaps that are bent by pouch actuators subjected to various pressures. Multiple grasp modes of the two-fingered gripper are demonstrated by grasping objects with various geometric shapes. The gripper is then integrated with a robot manipulator in a teleoperation setup for conducting a pick-and-place operation in a confined environment

Towards printable robotics: Origami-inspired planar fabrication of three-dimensional mechanisms

This work presents a technique which allows the application of 2-D fabrication methods to build 3-D robotic systems. The ability to print robots introduces a fast and low-cost fabrication method to modern, real-world robotic applications. To this end, we employ laser-engraved origami patterns to build a new class of robotic systems for mobility and manipulation. Origami is suitable for printable robotics as it uses only a flat sheet as the base structure for building complicated functional shapes, which can be utilized as robot bodies. An arbitrarily complex folding pattern can be used to yield an array of functionalities, in the form of actuated hinges or active spring elements. For actuation, we use compact NiTi coil actuators placed on the body to move parts of the structure on-demand. We demonstrate, as a proof-of-concept case study, the end-to-end fabrication and assembly of a simple mobile robot that can undergo worm-like peristaltic locomotion.United States. Defense Advanced Research Projects Agency (Grant W911NF-08-C-0060)United States. Defense Advanced Research Projects Agency (Grant W911NF-08-1-0228

Robotic metamorphosis by origami exoskeletons

Changing the inherent physical capabilities of robots by metamorphosis has been a long-standing goal of engineers. However, this task is challenging because of physical constraints in the robot body, each component of which has a defined functionality. To date, self-reconfiguring robots have limitations in their on-site extensibility because of the large scale of today’s unit modules and the complex administration of their coordination, which relies heavily on on-board electronic components. We present an approach to extending and changing the capabilities of a robot by enabling metamorphosis using self-folding origami “exoskeletons.” We show how a cubical magnet “robot” can be remotely moved using a controllable magnetic field and hierarchically develop different morphologies by interfacing with different origami exoskeletons. Activated by heat, each exoskeleton is self-folded from a rectangular sheet, extending the capabilities of the initial robot, such as enabling the manipulation of objects or locomotion on the ground, water, or air. Activated by water, the exoskeletons can be removed and are interchangeable. Thus, the system represents an end-to-end (re)cycle. We also present several robot and exoskeleton designs, devices, and experiments with robot metamorphosis using exoskeletons

Fabric-based eversion type soft actuators for robotic grasping applications

Humans have managed to simplify their lives by using robots to automate dull and repetitive tasks. Traditional robots have been very helpful in this respect, but in certain applications, the complexity of manufacturing and the requisite control strategies have rendered these systems inadequate. The concept of robots made of soft materials has increasingly been explored and a new avenue of research has opened up within the robotics community. In terms of construction, robots made of soft and flexible materials have several advantages over their rigid-bodied counterparts, among them simple design, simple control mechanisms, inexpensive constituent materials and the fact that they can be easily integrated into existing systems. Soft grippers in particular have been the subject of extensive research and we have witnessed significant development in terms of attributes like grasping, payload and sensing methodologies. Progress has been enhanced by the development of new materials used in the construction of actuators or end effectors of the grippers. The use of lightweight, non-stretch fabrics is a relatively new concept but initial studies have demonstrated their effectiveness in grasping applications. This thesis sets out a comparative study of popular gripping systems, focusing on the advantages of using fabrics in the construction of soft grippers. Multiple designs for fabric based finger like actuators, each addressing the drawbacks of the preceding design, are discussed along with the experimental evaluation of each design. A novel gripping mechanism in which the fingers of the gripper grow lengthwise from the tip (evert) to access and grasp the object is also presented. Large-scale fabric based eversion robots have been constructed to access environments with restricted access and for monitoring purposes. An experimental evaluation of the eversion capable finger is also presented, outlining important attributes such as payload, bending and force capability of the designed finger. An optical fibre based sensing methodology is also presented, capable of measuring the bending behaviour in soft actuators. The proposed sensor can be configured to sense bending angles, as well as the contact forces along different points along the length of the actuators

Modular and self-scalable origami robot: A first approach

This paper presents a proposal of a modular robot with origami structure. The proposal is based on a self-scalable and modular link made of soft parts. The kinematics of a single link and several links interconnected is studied and validated. Besides, the link has been prototyped, identified, and controlled in position. The experimental data show that the system meets the scalability requirements and that its response is totally reliable and robust.The research leading to these results has received funding from the project Desarrollo de articulaciones blandas para aplicaciones robóticas, with reference IND2020/IND-1739, funded by the Comunidad Autónoma de Madrid (CAM) (Department of Education and Research), and from RoboCity2030-DIH-CM, Madrid Robotics Digital Innovation Hub (Robótica aplicada a la mejora de la calidad de vida de los ciudadanos, FaseIV; S2018/NMT-4331), funded by “Programas de Actividades I+D en la Comunidad de Madrid” and cofunded by Structural Funds of the EU

Kinegami: Algorithmic Design of Compliant Kinematic Chains From Tubular Origami

Origami processes can generate both rigid and compliant structures from the same homogeneous sheet material. In this article, we advance the origami robotics literature by showing that it is possible to construct an arbitrary rigid kinematic chain with prescribed joint compliance from a single tubular sheet. Our “Kinegami” algorithm converts a Denavit–Hartenberg specification into a single-sheet crease pattern for an equivalent serial robot mechanism by composing origami modules from a catalogue. The algorithm arises from the key observation that tubular origami linkage design reduces to a Dubins path planning problem. The automatically generated structural connections and movable joints that realize the specified design can also be endowed with independent user-specified compliance. We apply the Kinegami algorithm to a number of common robot mechanisms and hand-fold their algorithmically generated single-sheet crease patterns into functioning kinematic chains. We believe this is the first completely automated end-to-end system for converting an abstract manipulator specification into a physically realizable origami design that requires no additional human input