Design, analysis, and control of a cable-driven parallel platform with a pneumatic muscle active support

Dieser Beitrag ist mit Zustimmung des Rechteinhabers aufgrund einer (DFG geförderten) Allianz- bzw. Nationallizenz frei zugänglich.This publication is with permission of the rights owner freely accessible due to an Alliance licence and a national licence (funded by the DFG, German Research Foundation) respectively.The neck is an important part of the body that connects the head to the torso, supporting the weight and generating the movement of the head. In this paper, a cable-driven parallel platform with a pneumatic muscle active support (CPPPMS) is presented for imitating human necks, where cable actuators imitate neck muscles and a pneumatic muscle actuator imitates spinal muscles, respectively. Analyzing the stiffness of the mechanism is carried out based on screw theory, and this mechanism is optimized according to the stiffness characteristics. While taking the dynamics of the pneumatic muscle active support into consideration as well as the cable dynamics and the dynamics of the Up-platform, a dynamic modeling approach to the CPPPMS is established. In order to overcome the flexibility and uncertainties amid the dynamic model, a sliding mode controller is investigated for trajectory tracking, and the stability of the control system is verified by a Lyapunov function. Moreover, a PD controller is proposed for a comparative study. The results of the simulation indicate that the sliding mode controller is more effective than the PD controller for the CPPPMS, and the CPPPMS provides feasible performances for operations under the sliding mode control

Hybrid Motor System for High Precision Position Control of a Heavy Load Plant

The lift up or press process with high precision position control is an important application in industries. An example of the process lift up and press is the process of a machine tool for drilling, milling, or injection. It is difficult to design the mechanism and controller to control the position of the base table accuracy because it needs to control the base position of the system with the weight varying in a large range. Also, the friction in the system would vary in a large range. This lead to low performance of the system in some range of load. Therefore, the new design system utilizes a DC motor and ball screw and pneumatic actuator to create the hybrid motor system for applying to the lift up and press system. The pneumatic actuator is designed to support the heavy load and the DC motor and ball screw is designed to control the position. Then, the developed hybrid motor can be used to improve the performance of the system. The simulation and experiment results show that the developed system can improve the rise time, setting time, and steady state error. Then, the time response of the system with heavy load look similar to the time response of the system with light load. Moreover, the developed hybrid motor technique can apply to the applications such as to control the 3D powder painter tank base position, and the silicon injection system, the 3D print head, which is a challenge system due to the high friction in tube

Kinematic and dynamic analysis of a serial manipulator with local closed loop mechanisms

This paper addresses the kinematic and dynamic modelling and analysis for a robot arm consisting of two hydraulic cylinders driving two revolute joints of the arm. The two cylinders and relevant links of the robot constitute two local closed kinematic chains added to the main robot mechanism. Therefore, the number of the generalized coordinates of the mechanical system is increased, and the mathematical modelling is more complex that requires a formulation of constraint equations with respect to the local closed chains. By using the Lagrangian formulation with Lagrangian Multipliers, the dynamic equations are first derived with respect to all extended generalized coordinates. Then a compact form of the dynamic equations is yielded by canceling the Multipliers. Since the obtained dynamic equations are expressed in terms of independent generalized coordinates which are selected according to active joint variables of the arm, the equations could be best suitable for control law design and implementation. The simulation of the forward and inverse kinematics and dynamics of the arm demonstrates the motion behavior of the robot system

Invited Review: Recent developments in vibration control of building and bridge structures

This paper presents a state-of-the-art review of recent articles published on active, passive, semi-active and hybrid vibration control systems for structures under dynamic loadings primarily since 2013. Active control systems include active mass dampers, active tuned mass dampers, distributed mass dampers, and active tendon control. Passive systems include tuned mass dampers (TMD), particle TMD, tuned liquid particle damper, tuned liquid column damper (TLCD), eddy-current TMD, tuned mass generator, tuned-inerter dampers, magnetic negative stiffness device, resetting passive stiffness damper, re-entering shape memory alloy damper, viscous wall dampers, viscoelastic dampers, and friction dampers. Semi-active systems include tuned liquid damper with floating roof, resettable variable stiffness TMD, variable friction dampers, semi-active TMD, magnetorheological dampers, leverage-type stiffness controllable mass damper, semi-active friction tendon. Hybrid systems include shape memory alloys-liquid column damper, shape memory alloy-based damper, and TMD-high damping rubber

Error Analysis and Adaptive-Robust Control of a 6-DoF Parallel Robot with Ball-Screw Drive Actuators

Parallel kinematic machines (PKMs) are commonly used for tasks that require high precision and stiffness. In this sense, the rigidity of the drive system of the robot, which is composed of actuators and transmissions, plays a fundamental role. In this paper, ball-screw drive actuators are considered and a 6-degree of freedom (DoF) parallel robot with prismatic actuated joints is used as application case. A mathematical model of the ball-screw drive is proposed considering the most influencing sources of nonlinearity: sliding-dependent flexibility, backlash, and friction. Using this model, the most critical poses of the robot with respect to the kinematic mapping of the error from the joint- to the task-space are systematically investigated to obtain the workspace positional and rotational resolution, apart from control issues. Finally, a nonlinear adaptive-robust control algorithm for trajectory tracking, based on the minimization of the tracking error, is described and simulated

Innovative magnetorheological devices for shock and vibration mitigation

Vibration and impact protection have been a popular topic in research fields, which could directly affect the passengers’ and drivers’ comfort and safety, even cause spines fracture. Therefore, an increasing number of vehicle suspensions and aircraft landing gears are proposed and manufactured. Magnetorheological fluids (MRFs), as a smart material, are growly applied into the above device owing to its unique properties such as fast response, reversible properties, and broad controllable range, which could improve the vibration/impact mitigation performance. MRF was utilized to achieve adaptive parameters of the vehicle suspensions by controlling the magnetic field strength of the MRF working areas. Generally, the magnetic field is provided by a given current, subsequently, it would consume massive energy from a long-term perspective. Thus, a self-powered concept was applied as well. This thesis reports a compact stiffness controllable MR damper with a self-powered capacity. After the prototype of the MR damper, its property tests were conducted to verify the stiffness controllability and the energy generating ability using a hydraulic Instron test system. Then, a quarter-car test rig was built, and the semi-active MR suspension integrated with the self-powered MR damper was installed on a test rig. Two controllers, one based on short-time Fourier transform (STFT) and a classical skyhook controller was developed to control the stiffness. The evaluation results demonstrate that the proposed MR damper incorporated with STFT controller or skyhook controller could suppress the response displacements and accelerations obviously comparing with the conventional passive systems

Design of a High Speed Clutch with Mechanical Pulse-Width Control

Kinetic energy storage via flywheels is an emerging avenue for hybrid vehicle research, offering both high energy and power density compared to more established electric and hydraulic alternatives. However, connecting the high speed flywheel to the relatively low speed drivetrain of the vehicle is a persistent challenge, requiring a transmission with high variability and efficiency. A proposed solution drawing inspiration from the electrical domain is the Switch-Mode Continuously Variable Transmission (SM CVT), which uses a high speed clutch to transfer energy to a torsion spring in discrete pulses with a variable duty cycle. The greatest limitation to the performance of this system is the speed and efficiency of commercial clutch technology. It is the goal of this thesis to develop a novel clutch which meets the actuation speed, controllability, and efficiency requirements of the SM CVT, with potential for reapplication in other rotary mechanical systems with switching functionality. The performance demands of the clutch were derived via a theoretical design case based on the performance requirements of a typical passenger vehicle, indicating the need for a sub-millisecond engagement and disengagement cycle. This is not met by any conventional clutch. Several concepts were considered across the fluid, electromagnetic and mechanical energy domains. A final concept was chosen which employs a friction disk style architecture, with normal force produced by compressing springs via an axial cam mounted to the flywheel. To control duty cycle, the cam was designed with a radially varying profile such that increasing radial position results in proportionally increasing ratio of high dwell to low dwell. Three synchronized followers are then translated radially on the cam by a control linkage. Analysis of the follower train dynamics and system stiffness were carried out to inform the design of a scaled benchtop prototype. Experimental testing was carried out to characterize the performance of the prototype. It was found that the intended functionality of the design was achieved, with discrete energy transfer accomplished via pulsing of the clutch. However, maximum efficiency was only 33% and torque capacity was only 65% of the intended 70Nm. Significant opportunity exists for improvement of the clutch performance in future research