Parallel Manipulators

In recent years, parallel kinematics mechanisms have attracted a lot of attention from the academic and industrial communities due to potential applications not only as robot manipulators but also as machine tools. Generally, the criteria used to compare the performance of traditional serial robots and parallel robots are the workspace, the ratio between the payload and the robot mass, accuracy, and dynamic behaviour. In addition to the reduced coupling effect between joints, parallel robots bring the benefits of much higher payload-robot mass ratios, superior accuracy and greater stiffness; qualities which lead to better dynamic performance. The main drawback with parallel robots is the relatively small workspace. A great deal of research on parallel robots has been carried out worldwide, and a large number of parallel mechanism systems have been built for various applications, such as remote handling, machine tools, medical robots, simulators, micro-robots, and humanoid robots. This book opens a window to exceptional research and development work on parallel mechanisms contributed by authors from around the world. Through this window the reader can get a good view of current parallel robot research and applications

Design and Testing of Two Haptic Devices Based on Reconfigurable 2R Joints

per presents the design and testing of two haptic devices, based on reconfigurable 2R joints: an active 2R spherical mechanism-based joint and a differential gear-based joint. Based on our previous works, in which the design and kinematic analysis of both reconfigurable joints were developed, the experimental setup and the various tasks intended to test the reconfigurability, precision, force feedback system and general performance, are presented herein. Two control modes for the haptic device operation are proposed and studied. The statistical analysis tools and their selection principles are described. The mechanical design of two experimental setups and the main elements are considered in detail. The Robot Operating System nodes and the topics that are used in the software component of the experimental setup are presented and explained. The experimental testing was carried out with a number of participants and the corresponding results were analyzed with the selected statistical tools. A detailed interpretation and discussion on of the results is provided.The authors wish to acknowledge the financial support received from the Spanish Government through the Ministerio de Ciencia e Innovación (Project PID2020-116176GB-I00) financed by MCIN/AEI/10.13039/501100011033, and the support for the research group through Project IT949-16 provided by the Departamento de Educación, Política Lingüística y Cultura from the regional Basque Government

Novel robot arm design and implementation for hot forging press automation

Manual handling of hot and heavy workpiece in forging press industry increases the process time and causes safety risks to workers. To increase the productivity and optimise the use of manpower, manipulators are needed to be designed for supporting the workers handling the workpiece. Designing robots for such applications is challenging since the robot suffers from a heavy payload at the arm tip, and it operates at a high speed in a large workspace. This research addresses the design and implementation of a novel robot for handling workpiece for a given forging press cell. A novel robotic mechanism is designed with two key features: (i) the addition of parallel links in between serial links and (ii) the use of hydraulic actuators for driving robot’s joints. The addition of parallel links and the use of hydraulic cylinders are to increase the structural rigidity. It is also to reduce the number of joint variables and restrict the end-effector moving parallel to the ground surface so that the robot grips and releases the workpiece in a more efficient and simplified manner. The effectiveness of the designed robot mechanism is demonstrated through functional tests, and experimental results are carried out on the implemented robot

Gesteme-free context-aware adaptation of robot behavior in human–robot cooperation

Background: Cooperative robotics is receiving greater acceptance because the typical advantages provided by manipulators are combined with an intuitive usage. In particular, hands-on robotics may benefit from the adaptation of the assistant behavior with respect to the activity currently performed by the user. A fast and reliable classification of human activities is required, as well as strategies to smoothly modify the control of the manipulator. In this scenario, gesteme-based motion classification is inadequate because it needs the observation of a wide signal percentage and the definition of a rich vocabulary. Objective: In this work, a system able to recognize the user's current activity without a vocabulary of gestemes, and to accordingly adapt the manipulator's dynamic behavior is presented. Methods and material: An underlying stochastic model fits variations in the user's guidance forces and the resulting trajectories of the manipulator's end-effector with a set of Gaussian distribution. The high-level switching between these distributions is captured with hidden Markov models. The dynamic of the KUKA light-weight robot, a torque-controlled manipulator, is modified with respect to the classified activity using sigmoidal-shaped functions. The presented system is validated over a pool of 12 naive users in a scenario that addresses surgical targeting tasks on soft tissue. The robot's assistance is adapted in order to obtain a stiff behavior during activities that require critical accuracy constraint, and higher compliance during wide movements. Both the ability to provide the correct classification at each moment (sample accuracy) and the capability of correctly identify the correct sequence of activity (sequence accuracy) were evaluated. Results: The proposed classifier is fast and accurate in all the experiments conducted (80% sample accuracy after the observation of similar to 450 ms of signal). Moreover, the ability of recognize the correct sequence of activities, without unwanted transitions is guaranteed (sequence accuracy similar to 90% when computed far away from user desired transitions). Finally, the proposed activity-based adaptation of the robot's dynamic does not lead to a not smooth behavior (high smoothness, i.e. normalized jerk score <0.01). Conclusion: The provided system is able to dynamic assist the operator during cooperation in the presented scenario

Passivity-Based adaptive bilateral teleoperation control for uncertain manipulators without jerk measurements

In this work, we consider the bilateral teleoperation problem of cooperative robotic systems in a Single-Master Multi-Slave (SM/MS) configuration, which is able to perform load transportation tasks in the presence of parametric uncertainty in the robot kinematic and dynamic models. The teleoperation architecture is based on the two-layer approach placed in a hierarchical structure, whose top and bottom layers are responsible for ensuring the transparency and stability properties respectively. The load transportation problem is tackled by using the formation control approach wherein the desired translational velocity and interaction force are provided to the master robot by the user, while the object is manipulated with a bounded constant force by the slave robots. Firstly, we develop an adaptive kinematic-based control scheme based on a composite adaptation law to solve the cooperative control problem for robots with uncertain kinematics. Secondly, the dynamic adaptive control for cooperative robots is implemented by means of a cascade control strategy, which does not require the measurement of the time derivative of force (which requires jerk measurements). The combination of the Lyapunov stability theory and the passivity formalism are used to establish the stability and convergence property of the closed-loop control system. Simulations and experimental results illustrate the performance and feasibility of the proposed control scheme.No presente trabalho, considera-se o problema de teleoperação bilateral de um sistema robótico cooperativo do tipo single-master e multiple-slaves (SM/MS) capaz de realizar tarefas de transporte de carga na presença de incertezas paramétricas no modelo cinemático e dinâmico dos robôs. A arquitetura de teleoperação está baseada na abordagem de duas camadas em estrutura hierárquica, onde as camadas superior e inferior são responsáveis por assegurar as propriedades de transparência e estabilidade respectivamente. O problema de transporte de carga é formulado usando a abordagem de controle de formação onde a velocidade de translação desejada e a força de interação são fornecidas ao robô mestre pelo operador, enquanto o objeto é manipulado pelos robôs escravos com uma força constante limitada. Primeiramente, desenvolve-se um esquema de controle adaptativo cinemático baseado em uma lei de adaptação composta para solucionar o problema de controle cooperativo de robôs com cinemática incerta. Em seguida, o controle adaptativo dinâmico de robôs cooperativos é implementado por meio de uma estratégia de controle em cascata, que não requer a medição da derivada da força (o qual requer a derivada da aceleração ou jerk). A teoria de estabilidade de Lyapunov e o formalismo de passividade são usados para estabelecer as propriedades de estabilidade e a convergência do sistema de controle em malha-fechada. Resultados de simulações numéricas ilustram o desempenho e viabilidade da estratégia de controle proposta

Coordination Control of a Dual-Arm Exoskeleton Robot Using Human Impedance Transfer Skills

This paper has developed a coordination control method for a dual-arm exoskeleton robot based on human impedance transfer skills, where the left (master) robot arm extracts the human limb impedance stiffness and position profiles, and then transfers the information to the right (slave) arm of the exoskeleton. A computationally efficient model of the arm endpoint stiffness behavior is developed and a co-contraction index is defined using muscular activities of a dominant antagonistic muscle pair. A reference command consisting of the stiffness and position profiles of the operator is computed and realized by one robot in real-time. Considering the dynamics uncertainties of the robotic exoskeleton, an adaptive-robust impedance controller in task space is proposed to drive the slave arm tracking the desired trajectories with convergent errors. To verify the robustness of the developed approach, a study of combining adaptive control and human impedance transfer control under the presence of unknown interactive forces is conducted. The experimental results of this paper suggest that the proposed control method enables the subjects to execute a coordination control task on a dual-arm exoskeleton robot by transferring the stiffness from the human arm to the slave robot arm, which turns out to be effective

Microfactory concept with bilevel modularity

There has been an increasing demand for miniaturization of products in the last decades. As a result of that, miniaturization and micro systems have become an important topic of research. As the technologies of micro manufacturing improve and are gradually started to be used, new devices have started to emerge in to the market. However, the miniaturization of the products is not paralleled to the sizes of the equipment used for their production. The conventional equipment for production of microparts is comparable in size and energy consumption to their counterparts in the macro world. The miniaturization of products and parts is slowly paving the way to the miniaturization of the production equipment and facilities, enabling efficient use of energy for production, improvement in material resource utilization and high speed and precision which in turn will lead to an increase in the amount of products produced more precisely. These led to the introduction of the microfactory concept which involves the miniaturization of the conventional production systems with all their features trying to facilitate the advantages that are given above. The aim of this thesis is to develop a module structure for production and assembly which can be cascaded with other modules in order to form a layout for the production of a specific product. The layout can also be changed in order to configure the microfactory for the production of another product. This feature brings flexibility to the system in the sense of product design and customization of products. Each module having its own control system, is able to perform its duty with the equipment placed into it. In order to form different layouts using the modules to build up a complete production chain, each module is equipped with necessary interface modules for the interaction and communication with the other process modules. In this work, the concept of process oriented modules with bilevel modularity is introduced for the development of microfactory modules. The first phase of the project is defined to be the realization of an assembly module and forms the content of this thesis. The assembly module contains parallel kinematics robots as manipulators which performs the assigned operations. One of the most important part here is to configure the structure of the module (control system/interface and communication units, etc.) which will in the future enable the easy integration of different process modules in order to form a whole microfactory which will have the ability to perform all phases of production necessary for the manufacturing of a product. The assembly module is a miniaturized version of the conventional factories (i.e. an assembly line) in such a way that the existing industrial standards are imitated within the modules of the microfactory. So that one who is familiar with the conventional systems can also be familiar with the construction of the realized miniature system and can easily setup the system according to the needs of the application. Thus, this is an important step towards the come in to use of the miniaturized production units in the industry. In order to achieve that kind of structure, necessary control hardware and software architecture are implemented which allows easy configuration of the system according to the processes. The modularity and reconfigurability in the software structure also have significant importance besides the modularity of the mechanical structure. The miniaturization process for the assembly cell includes the miniaturization of the parallel manipulators, transportation system in between the assembly nodes or in between different modules and the control system hardware. Visual sensor utilization for the visual feedback is enabled for the assembly process at the necessary nodes. The assembly module is developed and experiments are realized in order to test the performance of the module