Path and Motion Planning for Autonomous Mobile 3D Printing

Autonomous robotic construction was envisioned as early as the ‘90s, and yet, con- struction sites today look much alike ones half a century ago. Meanwhile, highly automated and efficient fabrication methods like Additive Manufacturing, or 3D Printing, have seen great success in conventional production. However, existing efforts to transfer printing technology to construction applications mainly rely on manufacturing-like machines and fail to utilise the capabilities of modern robotics. This thesis considers using Mobile Manipulator robots to perform large-scale Additive Manufacturing tasks. Comprised of an articulated arm and a mobile base, Mobile Manipulators, are unique in their simultaneous mobility and agility, which enables printing-in-motion, or Mobile 3D Printing. This is a 3D printing modality, where a robot deposits material along larger-than-self trajectories while in motion. Despite profound potential advantages over existing static manufacturing-like large- scale printers, Mobile 3D printing is underexplored. Therefore, this thesis tack- les Mobile 3D printing-specific challenges and proposes path and motion planning methodologies that allow this printing modality to be realised. The work details the development of Task-Consistent Path Planning that solves the problem of find- ing a valid robot-base path needed to print larger-than-self trajectories. A motion planning and control strategy is then proposed, utilising the robot-base paths found to inform an optimisation-based whole-body motion controller. Several Mobile 3D Printing robot prototypes are built throughout this work, and the overall path and motion planning strategy proposed is holistically evaluated in a series of large-scale 3D printing experiments

Aspects of an open architecture robot controller and its integration with a stereo vision sensor.

The work presented in this thesis attempts to improve the performance of industrial robot systems in a flexible manufacturing environment by addressing a number of issues related to external sensory feedback and sensor integration, robot kinematic positioning accuracy, and robot dynamic control performance. To provide a powerful control algorithm environment and the support for external sensor integration, a transputer based open architecture robot controller is developed. It features high computational power, user accessibility at various robot control levels and external sensor integration capability. Additionally, an on-line trajectory adaptation scheme is devised and implemented in the open architecture robot controller, enabling a real-time trajectory alteration of robot motion to be achieved in response to external sensory feedback. An in depth discussion is presented on integrating a stereo vision sensor with the robot controller to perform external sensor guided robot operations. Key issues for such a vision based robot system are precise synchronisation between the vision system and the robot controller, and correct target position prediction to counteract the inherent time delay in image processing. These were successfully addressed in a demonstrator system based on a Puma robot. Efforts have also been made to improve the Puma robot kinematic and dynamic performance. A simple, effective, on-line algorithm is developed for solving the inverse kinematics problem of a calibrated industrial robot to improve robot positioning accuracy. On the dynamic control aspect, a robust adaptive robot tracking control algorithm is derived that has an improved performance compared to a conventional PID controller as well as exhibiting relatively modest computational complexity. Experiments have been carried out to validate the open architecture robot controller and demonstrate the performance of the inverse kinematics algorithm, the adaptive servo control algorithm, and the on-line trajectory generation. By integrating the open architecture robot controller with a stereo vision sensor system, robot visual guidance has been achieved with experimental results showing that the integrated system is capable of detecting, tracking and intercepting random objects moving in 3D trajectory at a velocity up to 40mm/s

Robotics 2010

Without a doubt, robotics has made an incredible progress over the last decades. The vision of developing, designing and creating technical systems that help humans to achieve hard and complex tasks, has intelligently led to an incredible variety of solutions. There are barely technical fields that could exhibit more interdisciplinary interconnections like robotics. This fact is generated by highly complex challenges imposed by robotic systems, especially the requirement on intelligent and autonomous operation. This book tries to give an insight into the evolutionary process that takes place in robotics. It provides articles covering a wide range of this exciting area. The progress of technical challenges and concepts may illuminate the relationship between developments that seem to be completely different at first sight. The robotics remains an exciting scientific and engineering field. The community looks optimistically ahead and also looks forward for the future challenges and new development

Development of a 6 DOF Parallel Serial Hybrid Manipulator

This thesis focuses on the development of a new modular 6 DOF hybrid manipulator. A hybrid manipulator consists of the synergistic combination of serial and parallel manipulator architectures. It incorporates the good performance characteristics of a serial manipulator (larger work space and dexterity) and a parallel manipulator (higher rigidity and loading capacity/self-weight ratio). The hybrid manipulator under study includes a 3 DOF symmetric planar manipulator as a base platform over which a 3 DOF serial manipulator was placed with an appropriate endeffector. The objective of the thesis was to fabricate the above-described manipulator and develop control algorithm for manipulation. The research work started with kinematic (forward and inverse) and dynamic analysis of parallel and serial manipulators was carried analytically and computationally in MATLAB. The results of which were required for configuration selection, design optimization, motion analysis and simulation of the hybrid manipulator. From the analysis results, the planar base and serial arm manipulator was fabricated. The prototype developed was controlled in real time through MATLAB-Sim Mechanics Arduino Interface. The inverse kinematics was solved by MATLAB and servo control was established via Arduino. The algorithm developed for manipulation was verified alongside computational simulation and experiment

Proceedings of the NASA Conference on Space Telerobotics, volume 3

The theme of the Conference was man-machine collaboration in space. The Conference provided a forum for researchers and engineers to exchange ideas on the research and development required for application of telerobotics technology to the space systems planned for the 1990s and beyond. The Conference: (1) provided a view of current NASA telerobotic research and development; (2) stimulated technical exchange on man-machine systems, manipulator control, machine sensing, machine intelligence, concurrent computation, and system architectures; and (3) identified important unsolved problems of current interest which can be dealt with by future research

Reachability-based Trajectory Design

Autonomous mobile robots have the potential to increase the availability and accessibility of goods and services throughout society. However, to enable public trust in such systems, it is critical to certify that they are safe. This requires formally specifying safety, and designing motion planning methods that can guarantee safe operation (note, this work is only concerned with planning, not perception). The typical paradigm to attempt to ensure safety is receding-horizon planning, wherein a robot creates a short plan, then executes it while creating its next short plan in an iterative fashion, allowing a robot to incorporate new sensor information over time. However, this requires a robot to plan in real time. Therefore, the key challenge in making safety guarantees lies in balancing performance (how quickly a robot can plan) and conservatism (how cautiously a robot behaves). Existing methods suffer from a tradeoff between performance and conservatism, which is rooted in the choice of model used describe a robot; accuracy typically comes at the price of computation speed. To address this challenge, this dissertation proposes Reachability-based Trajectory Design (RTD), which performs real-time, receding-horizon planning with a simplified planning model, and ensures safety by describing the model error using a reachable set of the robot. RTD begins with the offline design of a continuum of parameterized trajectories for the plan- ning model; each trajectory ends with a fail-safe maneuver such as braking to a stop. RTD then computes the robot’s Forward Reachable Set (FRS), which contains all points in workspace reach- able by the robot for each parameterized trajectory. Importantly, the FRS also contains the error model, since a robot can typically never track planned trajectories perfectly. Online (at runtime), the robot intersects the FRS with sensed obstacles to provably determine which trajectory plans could cause collisions. Then, the robot performs trajectory optimization over the remaining safe trajectories. If no new safe plan can be found, the robot can execute its previously-found fail-safe maneuver, enabling perpetual safety. This dissertation begins by presenting RTD as a theoretical framework, then presents three representations of a robot’s FRS, using (1) sums-of-squares (SOS) polynomial programming, (2) zonotopes (a special type of convex polytope), and (3) rotatotopes (a generalization of zonotopes that enable representing a robot’s swept volume). To enable real-time planning, this work also de- velops an obstacle representation that enables provable safety while treating obstacles as discrete, finite sets of points. The practicality of RTD is demonstrated on four different wheeled robots (using the SOS FRS), two quadrotor aerial robots (using the zonotope FRS), and one manipulator robot (using the rotatotope FRS). Over thousands of simulations and dozens of hardware trials, RTD performs safe, real-time planning in arbitrary and challenging environments. In summary, this dissertation proposes RTD as a general purpose, practical framework for provably safe, real-time robot motion planning.PHDMechanical EngineeringUniversity of Michigan, Horace H. Rackham School of Graduate Studieshttp://deepblue.lib.umich.edu/bitstream/2027.42/162884/1/skousik_1.pd

Simulating Humans: Computer Graphics, Animation, and Control

People are all around us. They inhabit our home, workplace, entertainment, and environment. Their presence and actions are noted or ignored, enjoyed or disdained, analyzed or prescribed. The very ubiquitousness of other people in our lives poses a tantalizing challenge to the computational modeler: people are at once the most common object of interest and yet the most structurally complex. Their everyday movements are amazingly uid yet demanding to reproduce, with actions driven not just mechanically by muscles and bones but also cognitively by beliefs and intentions. Our motor systems manage to learn how to make us move without leaving us the burden or pleasure of knowing how we did it. Likewise we learn how to describe the actions and behaviors of others without consciously struggling with the processes of perception, recognition, and language

Proceedings of the NASA Conference on Space Telerobotics, volume 5

Papers presented at the NASA Conference on Space Telerobotics are compiled. The theme of the conference was man-machine collaboration in space. The conference provided a forum for researchers and engineers to exchange ideas on the research and development required for the application of telerobotics technology to the space systems planned for the 1990's and beyond. Volume 5 contains papers related to the following subject areas: robot arm modeling and control, special topics in telerobotics, telerobotic space operations, manipulator control, flight experiment concepts, manipulator coordination, issues in artificial intelligence systems, and research activities at the Johnson Space Center

Proceedings of the NASA Conference on Space Telerobotics, volume 1

The theme of the Conference was man-machine collaboration in space. Topics addressed include: redundant manipulators; man-machine systems; telerobot architecture; remote sensing and planning; navigation; neural networks; fundamental AI research; and reasoning under uncertainty