Fixturing information models in data model-driven product design and manufacture

In order to ensure effective decisions are made at each stage in the design and manufacture process, it is important that software tools should provide sufficient information to support the decision making of both designers and manufacturing engineers. This requirement can be applied to fixturing where research to date has typically focused on narrow functional support issues in fixture design and planning. The research reported in this thesis has explored how models of fixturing information can be defined, within an integrated information environment, and utilised across product design as well as manufacture. The work has focused on the definition of fixturing information within the context of a wide-ranging model that can capture the full capability of a manufacturing facility. [Continues.

A framework to support semantic interoperability in product design and manufacture

It has been recognised that the ability to communicate the meaning of concepts and their intent within and across system boundaries, for supporting key decisions in product design and manufacture, is impaired by the semantic interoperability issues that are presently encountered. This work contributes to the field of semantic interoperability in product design and manufacture. An attribution is made to the understanding and application of relevant concepts coming from the computer science world, notably ontology-based approaches, to help resolve semantic interoperability problems. A novel ontological approach, identified as the Semantic Manufacturing Interoperability Framework (SMIF), has been proposed following an exploration of the important requirements to be satisfied. The framework, built on top of a Common Logic-based ontological formalism, consists of a manufacturing foundation to capture the semantics of core feature-based design and manufacture concepts, over which the specialisation of domain models can take place. Furthermore, the framework supports the mechanisms for allowing the reconciliation of semantics, thereby improving the knowledge sharing capability between heterogeneous domains that need to interoperate and have been based on the same manufacturing foundation. This work also analyses a number of test case scenarios, where the framework has been deployed for fostering knowledge representation and reconciliation of models involving products with standard hole features and their related machining process sequences. The test cases have shown that the Semantic Manufacturing Interoperability Framework (SMIF) provides effective support towards achieving semantic interoperability in product design and manufacture. Proposed extensions to the framework are additionally identified so as to provide a view on imminent future work.EThOS - Electronic Theses Online ServiceGBUnited Kingdo

Teaching sustainable product design

This case study has been developed as part of the Engineering Subject Centre Teaching Awards 2004-2005, from data gathered through a demonstration of the teaching and learning materials available, interviews with the tutors and a student focus group. 'Sustainable Product Design' is a final year module on the MEng Product Design and Manufacture degree at Loughborough University. This case study describes how the tutor introduced the concept of sustainable development by combining formal lectures with practical work, case studies and interaction with industry

Chatty factories:A vision for the future of product design and manufacture with IoT

Chatty Factories is a three-year investment by the Engineering and Physical Sciences Research Council (EPSRC) through its programme for New Industrial Systems. The project explores the transformative potential of placing IoT-enabled data driven systems at the core of design and manufacturing processes. The research focuses on the opportunity to collect data from IoT-enabled sensors embedded in products during real-time use by consumers, explores how that data might be immediately transferred into usable information to inform design, and considers what characteristics of the manufacturing environment might optimise the response to such data. The project also considers implications arising for skills development in the education sector as well as ethics in manufacturing. In this paper we provide a vision for future “Chatty Factories”

Integrated Environmental Process Planning for the Design & Manufacture of Automotive Components

Advanced Product Quality Planning (APQP) logic is widely used by manufacturers for the design and manufacture of automotive components. Manufacturers are increasingly finding difficulties to incorporate environmental considerations in the broad range of products that they manufacture. Therefore, there is a need for a systematic method for environmental process planning to evaluate product configurations and their associated environmental impact. The framework and models discussed in this paper can deal with a variety of product characteristics and environmental impacts through a selection of Environmental Performance Indicators (EPIs) for a final product configuration. The framework and models have been applied in a real-life application and have proven that changes in product design or process selection can reduce the product's environmental impact and increase process efficiency. Hence, manufacturers can use the framework and models during the Advanced Product Quality Planning (APQP) process to benchmark each product variation that they manufacture in a standardised manner and realise cost saving opportunities

Real time integration of user preferences into virtual prototypes

Within new product development (NPD), both virtual prototypes and physical prototypes play important roles in creating, testing and modifying designs. However, in the current design process, these two forms of prototyping methods are normally used independently and converted from one to the other during different design phases. This conversion process is time consuming and expensive and also introduces potential information loss/corruption problems. If the design process requires many iterations, it may simply be impractical to generate all the conversions that are theoretically required. Therefore, the integration of virtual and physical prototyping may offer a possible solution where the design definition is maintained simultaneously in both the virtual and physical environment. The overall aim of this research was to develop an interface or a tool that achieves real time integration of physical and virtual prototyping. “Real time integration” here means changes to the virtual prototypes will reflect any changes that have been made contemporaneously to the physical prototypes, and vice versa. Thus, conversion of the prototype from physical to virtual (or vice versa) will be achieved immediately, hence saving time and cost. A review of the literature was undertaken to determine what previous research has been conducted in this area. The result of the review shows the research in this area is still in its infancy. The research hypothesis was developed through the use of a questionnaire survey. Totally 102 questionnaires were sent to designers, design directors or design managers to address the issue: will industrial designers want to make use of real time integration and if so, how? The outcome from the literature review drove further development of the research hypothesis and an initial pilot experiment to test this. The pilot trial was designed to address the research questions: • Can real time physical and virtual prototyping integration be conveniently demonstrated? • Will designers and users be comfortable using the integration method? • Will users recognise the benefits of the integration? The results showed that real time integration between physical and virtual prototyping is necessary in helping designers develop new products and for getting users more closely involved. The future research suggested is that more investigations and experiments are needed to explore a proper method that simultaneously employing these two types of prototyping in product development process. Keywords: Physical Prototyping; Virtual Prototyping; Integration; Real Time.</p

Novel Circuit Fabrication Techniques for Reduced Environmental Impact

This paper proposes a novel technique for low cost circuit manufacture which it is hoped will offer significant reduction in environmental impact, both in terms of production process, and end of life. The technique is to use a pattern printed on paper by conventional offset lithographic techniques to form interconnection circuitry. Initial research is concentrating on the selection of appropriate conductive inks, and substrate materials. At present, components are attached using conductive adhesives, but the feasibility of placing components during the final printing pass, and using a form of conductive ink to provide the bond, is investigated

Lithographic technology for microwave integrated circuits

Conductive lithographic films (CLFs) have been developed primarily as substitutes for resin/laminate boards, which share properties with the metallisation patterns used in planar microwave integrated circuits (MICs). The authors examine the microwave properties of the films and show that, although the losses are greater, they have potential as an alternative to the traditional manufacturing process of MICs

Semantic reconciliation across design and manufacturing knowledge models: a logic-based approach

Ontology-based models of product design and manufacture are becoming increasingly important in the effort towards achieving interoperability among various stakeholders within and across product lifecycle systems. However, in the eventuality of having to interoperate between multiple ontology-based models, with the intention of sharing knowledge among them, the process still remains a difficult one. Although the concept of ontology mapping/matching has been developed as a means to interoperate across ontology-based models, yet the concept has remained relatively weak in terms of its ability to enable the formalization and verification of cross-model semantic correspondences in design and manufacture. In this paper, improved concepts to achieve semantic reconciliation are being investigated in the context of the Semantic Manufacturing Interoperability Framework (SMIF). The approach uses a Common Logic-based underpinning for enabling the evaluation and verification of cross-model correspondences. The approach has been successfully tested by applying the relevant logic-based mechanisms, in order to show the reconciliation of two individually developed knowledge models. Through this, it has been demonstrated that the approach enables semantic reconciliation of important structures within ontology-based models of design and manufacture. © 2011-IOS Press and the authors. All rights reserved

The Role of Technology Support Centres in stimulating Entrepreneurship and Innovation in SME Clusters

The Innovative Product Development Centre (IPDC) was established at the University of Wolverhampton in the West Midlands region of the UK with a mission “to help small and medium sized companies improve their business, secure jobs and contribute to the economic regeneration of the West Midlands Region”. Since 2000, the IPDC has helped several hundred enterprises to develop their businesses through innovation and new product development. Demand for help is high, which reflects a healthy desire by the SMEs to innovate. The assistance given is time limited, but its impact on the business is extremely varied. This paper will discuss the role that a university based product development and technology centre can play in supporting a regional agenda for developing entrepreneurship and innovation in SMEs. Using case studies drawn from the experiences of working with SMEs from the West Midlands region, the paper will consider key issues such as: • Entrepreneurial leadership in SMEs • Formalised approaches for managing NPD • Technology support for innovation • Product innovation • Business networks and entrepreneurial clusters The paper will conclude that university based centres like IPDC can play a vital role in regional development programmes by helping minimise the risks for entrepreneurs to develop new products or adopt new process technologies. Importantly, investments in such centres by regional development agencies can be pivotal for stimulating access to new technology for the exploitation of entrepreneurial clusters and creating attractive inward investment opportunities