Outlier detection approach for PCB testing based on Principal Component Analysis, An

2011 Spring.Includes bibliographical references.Capacitive Lead Frame Testing, a widely used approach for printed circuit board testing, is very effective for open solder detection. The approach, however, is affected by mechanical variations during testing and by tolerances of electrical parameters of components, making it difficult to use threshold based techniques for defect detection. A novel approach is presented in this thesis for identifying boardruns that are likely to be outliers. Based on Principal Components Analysis (PCA), this approach treats the set of capacitance measurements of individual connectors or sockets in a holistic manner to overcome the measurement and component parameter variations inherent in test data. Effectiveness of the method is evaluated using measurements on different types of boards. Based on multiple analyses of different measurement datasets, the most suitable statistics for outlier detection and relative parameter values are also identified. Enhancements to the PCA-based technique using the concept of test-pin windows are presented to increase the resolution of the analysis. When applied to one test window at a time, PCA is able to detect the physical position of potential defects. Combining the basic and enhanced techniques, the effectiveness of outlier detection is improved. The PCA based approach is extended to detect and compensate for systematic variation of measurement data caused by tilt or shift of the sense plate. This scheme promises to enhance the accuracy of outlier detection when measurements are from different fixtures. Compensation approaches are introduced to correct the 'abnormal' measurements due to sense-plate variations to a 'normal' and consistent baseline. The effectiveness of this approach in the presence of the two common forms of mechanical variations is illustrated. Potential to use PCA based analysis to estimate the relative amount of tilt and shift in sense plate is demonstrated

EXPERIMENTAL ANALYSIS OF GATE DRIVE CONTROL SYSTEM FOR SYNCHRONOUS DC/DC CONVERTER

The design of the PCB board is important as it affects the overall performance of the overall system. The most common problem that affects the performance and efficiency of the PCB board are partitioning of the circuits, the problem of interconnecting traces, grounding schemes and thermal management. Overall, the primary objectives of the project are to understand the process flow of PCB and to acquire knowledge about PCB fabrication. Meanwhile, the secondary objectives of the project are to apply high frequency DC-DC Converter on PCB fabrication and lastly to test and verify the output of PCB fabrication. SRBC-PWM and SRBC-compensator-AGD are successfully implemented on PCB board. The knowledge about PCB design is acquired and the problems overcome while fabricating PCB are managed to overcome

TECHNIQUES AND INSTRUMENTATION FOR PHASED ARRAY CALIBRATION

Active phased arrays suffer the inherent problem of excitation errors, i.e., incorrect phase and amplitude excitation of the antenna elements. Excitation errors degrade critical performance parameters since they increase sidelobe level and reduce antenna gain and beam pointing accuracy. To ensure the correct operation of the array, it is necessary to quantify and compensate the phase and amplitude errors of each antenna element. The compensation is accomplished by calibrating the phased array radar. Calibration challenges include the quantification and compensation of errors initially, as well as maintenance of the calibration state once the system is fielded. This dissertation presents research on improving the calibration of the active phased array front-end for radar systems. A combination of custom-made instrumentation with initial and in-situ calibration techniques is proposed to calibrate an active array test-bed. The test-bed consists of an 8$\times$8 elements C-band array, and was developed in collaboration with NCAR-EOL to provide software and hardware features that enable the proposed calibration schemes. Different calibration techniques were experimentally tested. First, an initial calibration technique for phased array prototypes is proposed. The technique employs a planar NF scanner to sample the excitation of each antenna element, and also to scan the embedded element antenna patterns of the prototype. The novelty of the approach is that it combines the collected excitation data with the scanned embedded elements to allow the prediction of both the co- and cross-polar pattern components of the array. On the other hand, to explore techniques that do not rely on external equipment and use built-in feedback mechanisms instead, mutual coupling-based calibration is reviewed and implemented. Two techniques were tested: an initial type, proposed by Bekers et al., and a proposed in-situ type, conceived specifically for analog architectures, to track errors during fielded operation. It was found that mutual coupling calibration techniques are excellent options for in-situ applications, with a root mean squared error (RMSE) in phase and amplitude of 0.75$^\circ$ and 0.12 dB, respectively. Whereas, for initial type calibration, the tested mutual coupling-based technique yields a RMSE of 2.5$^\circ$ and $\geq$ 1 dB, respectively, which is not accurate enough to replace conventional park and probe for initial calibration of small arrays. Finally, to complement calibration theory, the required calibration instrumentation is reviewed, and more importantly, a novel scanner, designed exclusively for phased array front-end characterization, is introduced

EXPERIMENTAL ANALYSIS OF GATE DRIVE CONTROL SYSTEM FOR SYNCHRONOUS DC/DC CONVERTER

The design of the PCB board is important as it affects the overall performance of the overall system. The most common problem that affects the performance and efficiency of the PCB board are partitioning of the circuits, the problem of interconnecting traces, grounding schemes and thermal management. Overall, the primary objectives of the project are to understand the process flow of PCB and to acquire knowledge about PCB fabrication. Meanwhile, the secondary objectives of the project are to apply high frequency DC-DC Converter on PCB fabrication and lastly to test and verify the output of PCB fabrication. SRBC-PWM and SRBC-compensator-AGD are successfully implemented on PCB board. The knowledge about PCB design is acquired and the problems overcome while fabricating PCB are managed to overcome

The use of passive telemetry in rotor fault diagnosis

The sensors most commonly used for monitoring machine health are wired accelerometers because of their high performances and good stability. However, these transducers are usually large in size; require an external power source. Hence, there is a need for cheaper and reliable alternative for the conventional accelerometers. This thesis reports the development of a wireless accelerometer based on Micro-Electro-Mechanical System (MEMS) inertial sensor and off-the-shelf digital RF communication modules. It is small enough to be installed on the rotating shaft of a machine. In addition, it has a high enough resolution to be used to analyse the dynamic behaviour of rotating shaft. The wireless sensor is mounted with its sensitive axis in the tangential direction with respect to the centre of the rotor. This position allows the sensor to perform high resolution tangential acceleration measurements and nullifies the centripetal acceleration. To assist in the validation of the wireless sensor, a mathematical model was derived to simulate the vibration signals from the test rig. Experimental and simulated results both confirmed the effectiveness of the wireless sensor in detecting different degrees of misalignments and unbalance of a flexible rotor system. The wireless sensor has been confirmed to possess the capability of detecting small degrees of misalignment using the spectral amplitude of the peak at 2X running speed compared to other conventional sensors (wired accelerometers, laser vibrometers). In addition, the results of the experiment and simulation have also confirmed the capacity of the wireless sensor to detect different shaft unbalance grades at 1X running speed using spectral and order magnitudes. However, the wired sensors used for comparison failed to show any clear separation of the different grades of shaft unbalance. Moreover, it has been observed that the instantaneous angular speed (IAS) derived directly from the wireless sensor correlates well with that obtained from a shaft encoder and showed the capacity to detect the main features of rotor dynamics. An advanced algorithm has been developed to remove the gravity effect. The application of the algorithm has made the IAS computed from the wireless sensor more indicative to that obtained by a shaft encoder

Development of a sensor for microvibrations measurement in the AlbaSat CubeSat mission

openMicrovibrations on spacecraft represent an issue for payloads requiring high pointing accuracy and/or stability over time, and they might represent a particular concern for CubeSats and small satellites that, usually, are not equipped with very-high performance attitude control systems. Hence, collecting reliable measures of the vibration spectra during the operations of a CubeSat represents a significant research activity. This thesis presents the development of a sensor, configured as a payload within the AlbaSat mission, capable of accurately measuring the microvibrations in space, with particular focus on those produced by the Momentum Exchange Devices (MED), i.e., Reaction or Momentum Wheels, that represent one of the most important microvibrations sources. The thesis takes place in the framework of the AlbaSat mission. AlbaSat is a 2U CubeSat developed by a student team of the University of Padova under the “Fly Your Satellite! – Design Booster” programme promoted by the European Space Agency (ESA). The mission has four different objectives: (1) to collect measurements of the space debris environment in-situ, (2) to measure the microvibrations on board the CubeSat, (3) to precisely determine the position of the satellite through laser ranging and (4) to investigate alternative systems for possible Satellite Quantum Communication applications on nanosatellites. The requirements for the correct sizing of the sensor and the chosen physical and functional architecture are defined and presented in the thesis. A meticulous schedule for functional tests is finally outlined, aimed at verifying the correct functionality of the microvibration sensor. These tests serve as a starting point for the future development of the payload.Microvibrations on spacecraft represent an issue for payloads requiring high pointing accuracy and/or stability over time, and they might represent a particular concern for CubeSats and small satellites that, usually, are not equipped with very-high performance attitude control systems. Hence, collecting reliable measures of the vibration spectra during the operations of a CubeSat represents a significant research activity. This thesis presents the development of a sensor, configured as a payload within the AlbaSat mission, capable of accurately measuring the microvibrations in space, with particular focus on those produced by the Momentum Exchange Devices (MED), i.e., Reaction or Momentum Wheels, that represent one of the most important microvibrations sources. The thesis takes place in the framework of the AlbaSat mission. AlbaSat is a 2U CubeSat developed by a student team of the University of Padova under the “Fly Your Satellite! – Design Booster” programme promoted by the European Space Agency (ESA). The mission has four different objectives: (1) to collect measurements of the space debris environment in-situ, (2) to measure the microvibrations on board the CubeSat, (3) to precisely determine the position of the satellite through laser ranging and (4) to investigate alternative systems for possible Satellite Quantum Communication applications on nanosatellites. The requirements for the correct sizing of the sensor and the chosen physical and functional architecture are defined and presented in the thesis. A meticulous schedule for functional tests is finally outlined, aimed at verifying the correct functionality of the microvibration sensor. These tests serve as a starting point for the future development of the payload

Design and Characterization of a Low Cost MEMS IMU Cluster for Precision Navigation

The fast paced development of micro-electromechanical systems (MEMS) technology in recent years has resulted in the availability of low cost gyroscopes and accelerometers in commercial markets. These sensors can be integrated into a single device known as an inertial measurement unit (IMU). An IMU is capable of tracking and navigating a vehicle for a short period of time in the absence of external position and attitude updates. The precision of the manufacturing techniques used to fabricate commercial MEMS sensors as well as their mechanical nature result in noise and errors that limit their performance. It has been mathematically shown that combining many MEMS sensors into a single device results in improved performance characteristics which are unattainable using a single MEMS sensor. The primary aim of this thesis is to design and validate the performance of a prototype IMU composed of a cluster of individual MEMS IMUs. The secondary aim of this thesis is to derive and validate a set of computationally inexpensive coning and sculling algorithms to mitigate dead-reckoning errors resulting from high frequency motion of the vehicle

A Novel Power-Efficient Wireless Multi-channel Recording System for the Telemonitoring of Electroencephalography (EEG)

This research introduces the development of a novel EEG recording system that is modular, batteryless, and wireless (untethered) with the supporting theoretical foundation in wireless communications and related design elements and circuitry. Its modular construct overcomes the EEG scaling problem and makes it easier for reconfiguring the hardware design in terms of the number and placement of electrodes and type of standard EEG system contemplated for use. In this development, portability, lightweight, and applicability to other clinical applications that rely on EEG data are sought. Due to printer tolerance, the 3D printed cap consists of 61 electrode placements. This recording capacity can however extend from 21 (as in the international 10-20 systems) up to 61 EEG channels at sample rates ranging from 250 to 1000 Hz and the transfer of the raw EEG signal using a standard allocated frequency as a data carrier. The main objectives of this dissertation are to (1) eliminate the need for heavy mounted batteries, (2) overcome the requirement for bulky power systems, and (3) avoid the use of data cables to untether the EEG system from the subject for a more practical and less restrictive setting. Unpredictability and temporal variations of the EEG input make developing a battery-free and cable-free EEG reading device challenging. Professional high-quality and high-resolution analog front ends are required to capture non-stationary EEG signals at microvolt levels. The primary components of the proposed setup are the wireless power transmission unit, which consists of a power amplifier, highly efficient resonant-inductive link, rectification, regulation, and power management units, as well as the analog front end, which consists of an analog to digital converter, pre-amplification unit, filtering unit, host microprocessor, and the wireless communication unit. These must all be compatible with the rest of the system and must use the least amount of power possible while minimizing the presence of noise and the attenuation of the recorded signal A highly efficient resonant-inductive coupling link is developed to decrease power transmission dissipation. Magnetized materials were utilized to steer electromagnetic flux and decrease route and medium loss while transmitting the required energy with low dissipation. Signal pre-amplification is handled by the front-end active electrodes. Standard bio-amplifier design approaches are combined to accomplish this purpose, and a thorough investigation of the optimum ADC, microcontroller, and transceiver units has been carried out. We can minimize overall system weight and power consumption by employing battery-less and cable-free EEG readout system designs, consequently giving patients more comfort and freedom of movement. Similarly, the solutions are designed to match the performance of medical-grade equipment. The captured electrical impulses using the proposed setup can be stored for various uses, including classification, prediction, 3D source localization, and for monitoring and diagnosing different brain disorders. All the proposed designs and supporting mathematical derivations were validated through empirical and software-simulated experiments. Many of the proposed designs, including the 3D head cap, the wireless power transmission unit, and the pre-amplification unit, are already fabricated, and the schematic circuits and simulation results were based on Spice, Altium, and high-frequency structure simulator (HFSS) software. The fully integrated head cap to be fabricated would require embedding the active electrodes into the 3D headset and applying current technological advances to miniaturize some of the design elements developed in this dissertation

Development of a novel high resolution and high throughput biosensing technology based on a Monolithic High Fundamental Frequency Quartz Crystal Microbalance (MHFF-QCM). Validation in food control

Tesis por compendio[ES] La sociedad actual demanda un mayor control en la seguridad y calidad de los alimentos que se consumen. Esta preocupación se ve reflejada en los diferentes planes estatales y europeos de investigación científica, los cuales, plantean la necesidad de innovar y desarrollar nuevas técnicas analíticas que cubran los requerimientos actuales. En el presente documento se aborda el problema de la presencia de residuos químicos en la miel. El origen de los mismos se debe, fundamentalmente, a los tramientos veterinarios con los que se tratan enfermedades y parásitos en las abejas, y a los tratamientos agrícolas con los que las abejas se ponen en contacto cuando recolectan el néctar en cultivos próximos a las colmenas. La Agencia Europea de Seguridad Alimentaria (EFSA) confirma esta realidad al notificar numerosas alertas sanitarias en la miel. En los últimos años, los métodos de análisis basados en inmunosensores piezoeléctricos se han posicionado como la base de una técnica de cribado muy prometedora, la cual puede ser empleada como técnica complementaria a las clásicas de cromatografía, gracias a su sencillez, rapidez y bajo coste. La tecnología de resonadores High-Fundamental Frequency Quartz Crystal Microbalance with Dissipation (HFF-QCMD) combina la detección directa en tiempo real, alta sensibilidad y selectividad con un fácil manejo y coste reducido en comparación con otras técnicas. Además, está tecnología permite aumentar el rendimiento del análisis mediante el diseño de arrays de resonadores en un mismo sustrato (Monolithic HFF-QCMD). En este documento se presenta el diseño de un array de 24 sensores HFF-QCMD, junto con un cartucho de micro-fluídica que traza diversos microcanales sobre los diferentes elementos sensores, a los que hace llegar la muestra de miel diluida a analizar. El cartucho actúa también como interfaz para realizar la conexión entre el array de resonadores y el instrumento de caracterización de los mismos. Para obtener el máximo partido del array diseñado, se desarrolla un método de medida robusto y fiable que permite elevar la tasa de adquisición de datos para facilitar la toma de registros eléctricos de un elevado número de resonadores de forma simultánea, e incluso en varios armónicos del modo fundamental de resonancia. La gran sensibilidad de la tecnología HFF-QCMD a los eventos bioquímicos a caracterizar se extiende también a otro tipo eventos externos, como son los cambios de temperatura o presión, lo que es necesario minimizar con el fin de reducir el impacto que estas perturbaciones no deseadas provocan en la estabilidad y fiabilidad de la medida. Con este fin, se desarrolla un algoritmo de procesado de señal basado en la Discrete Transform Wavelet (DTW). Finalmente, todos los desarrollos tecnológicos realizados se validan mediante la implementación de un inmunoensayo para la detección simultánea, en muestras de mieles reales, de residuos químicos de naturaleza química muy diferente, a saber, el fungicida tiabendazol y el antibiótico sulfatiazol.[CA] La societat actual demanda un major control en la seguretat i qualitat dels aliments que es consumeixen. Aquesta preocupació es veu reflectida en els diferents plans estatals i europeus d'investigació científica, els quals, plantegen la necessitat d'innovar i desenvolupar noves tècniques analítiques que cobrisquen els requeriments actuals. En el present document s'aborda el problema de la presència de residus químics en la mel. L'origen dels mateixos es deu, fonamentalment, als tractaments veterinaris amb els quals es tracten malalties i paràsits en les abelles, i als tractaments agrícoles amb els quals les abelles es posen en contacte quan recol·lecten el nèctar en cultius pròxims als ruscos. L'Agència Europea de Seguretat Alimentària (EFSA) confirma aquesta realitat notificant nombroses alertes sanitàries en la mel. En els últims anys, els mètodes d'anàlisis basades en immunosensors piezoelèctrics s'han posicionat com la base d'una tècnica de garbellat molt prometedora, la qual pot ser emprada com a tècnica complementària a les clàssiques de cromatografia, gràcies a la seua senzillesa, rapidesa i baix cost. La tecnologia de ressonadors High-Fundamental Frequency Quartz Crystal Microbalance with Dissipation (HFF-QCMD) combina la detecció directa en temps real, alta sensibilitat i selectivitat amb un fàcil maneig i cost reduït en comparació amb altres tècniques. A més, està tecnologia permet augmentar el rendiment del anàlisi mitjançant el disseny d'arrays de ressonadors en un mateix substrat (Monolithic HFF-QCMD). En aquest document es presenta el disseny d'un array de 24 sensors HFF-QCMD, juntament amb un cartutx de microfluídica que estableix diversos microcanals sobre els diferents elements sensors, als quals fa arribar la mostra de mel diluïda a analitzar. El cartutx actua també com a interfície per a realitzar la connexió entre l'array de ressonadors i l'instrument de caracterització d'aquests. Per a traure el màxim partit a l'array dissenyat, es desenvolupa un mètode de mesura robust i fiable que permet elevar la taxa d'adquisició de dades per a facilitar la presa de registres elèctrics d'un elevat nombre de ressonadors de manera simultània, i fins i tot en diversos harmònics del mode fonamental de ressonància. La gran sensibilitat de la tecnologia HFF-QCMD als esdeveniments bioquímics a caracteritzar s'estén també a un altre tipus esdeveniments externs, com són els canvis de temperatura o pressió, la qual cosa és necessari minimitzar amb la finalitat de reduir l'impacte que aquestes pertorbacions no desitjades provoquen en l'estabilitat i fiabilitat de la mesura. A aquest efecte, es desenvolupa un algorisme de processament de senyal basat en la Discrete Transform Wavelet (DTW). Finalment, tots els desenvolupaments tecnològics realitzats es validen mitjançant la implementació d'un immunoassaig per a la detecció simultània, en mostres de mel reals, de residus químics de naturalesa química molt diferent, a saber, el fungicida tiabendazol i l'antibiòtic sulfatiazol.[EN] Currently, society demands greater control over the safety and quality of the food consumed. This concern is reflected in the different states and European plans for scientific research, which establish the necessity to innovate and develop new analytical techniques that meet current requirements. This document addresses the problem of the presence of chemical residues in honey. Its origin is fundamentally due to the veterinary treatments against diseases and parasites in bees, and also to the agricultural treatments with which the bees come into contact when they collect the nectar in crops close to the hives. The European Food Safety Agency (EFSA) confirms this reality by notifying numerous health alerts in honey. In recent years, analysis methods based on piezoelectric immunosensors have been positioned as the basis of a very promising screening technique, which can be used as a complementary technique to the classic chromatography, thanks to its simplicity, speed and low cost. High-Fundamental Frequency Quartz Crystal Microbalance with Dissipation (HFF-QCMD) resonator technology combines direct real-time detection, high sensitivity and selectivity with easy handling and low cost compared to other techniques. In addition, this technology allows increasing the performance of the analysis through the design of resonator arrays on the same substrate (Monolithic HFF-QCMD). This document presents the design of an array of 24 HFF-QCMD sensors, together with a microfluidic cartridge that establish various microchannels on the different sensor elements, to provide them the diluted honey sample to be analyzed. The cartridge also acts as an interface to make the connection between the array of resonators and the characterization instrument. To get the most out of the designed array, a robust and reliable measurement method has been developed that allows increasing the data acquisition rate to facilitate electrical parameters readout from a high number of resonators simultaneously, and even in several harmonics of the fundamental resonance mode. The great sensitivity of the HFF-QCMD technology to the biochemical events to be characterized also is extended to other types of external events, such as changes in temperature or pressure, which must be minimized in order to reduce the impact that these unwanted disturbances cause in the stability and reliability of the measurement. To this end, a signal processing algorithm based on the Discrete Transform Wavelet (DTW) is developed. Finally, all the technological developments carried out are validated through the implementation of an immunoassay for the simultaneous detection, in real honey samples, of chemical residues of very different chemical nature, namely, the fungicide thiabendazole and the antibiotic sulfathiazole.The authors would also like to thank Jorge Martínez from the Laboratory of High Frequency Circuits (LCAF) of the Universitat Politècnica de València (UPV) for assistance with profilometry, and Manuel Planes, José Luis Moya, Mercedes Tabernero, Alicia Nuez and Joaquin Fayos from the Electron Microscopy Services of the UPV for helping with the AFM, and SEM measurements. M.Calero is the recipient of the doctoral fellowship BES-2017-080246 from the Spanish Ministry of Economy, Industry and Competitiveness (Madrid, Spain). This research was funded by Spanish Ministry of Economy and Competitiveness with FEDER funds (AGL 2016-77702-R) and European Commission Horizon 2020 Programme (Grant Agreement number H2020-FETOPEN-2016-2017/737212-CATCH-U-DNA - Capturing non-Amplified Tumor Circulating DNA with Ultrasound Hydrodynamics) for which the authors are grateful. Román Fernández is with the Center for Research and Innovation in Bioengineering (Ci2B), Universitat Politècnica de València, València, Spain and with Advanced Wave Sensors S.L., Paterna, València, Spain. (e-mail: [email protected]); Yolanda Jiménez, Antonio Arnau and María Calero are with the Center for Research and Innovation in Bioengineering (Ci2B), Universitat Politècnica de València, València, Spain; Ilya Reiviakine is with Advanced Wave Sensors S.L., Paterna, Valencia, Spain and with the Department of Bioengineering, University of Washington, Seattle, WA, 98150 USA; María Isabel Rocha-Gaso and José Vicente García are with Advanced Wave Sensors S.L., Paterna, València, Spain.Calero Alcarria, MDS. (2022). Development of a novel high resolution and high throughput biosensing technology based on a Monolithic High Fundamental Frequency Quartz Crystal Microbalance (MHFF-QCM). Validation in food control [Tesis doctoral]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/182652TESISCompendi