271 research outputs found

    A bi-objective hybrid vibration damping optimization model for synchronous flow shop scheduling problems

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    Flow shop scheduling deals with the determination of the optimal sequence of jobs processing on machines in a fixed order with the main objective consisting of minimizing the completion time of all jobs (makespan). This type of scheduling problem appears in many industrial and production planning applications. This study proposes a new bi-objective mixed-integer programming model for solving the synchronous flow shop scheduling problems with completion time. The objective functions are the total makespan and the sum of tardiness and earliness cost of blocks. At the same time, jobs are moved among machines through a synchronous transportation system with synchronized processing cycles. In each cycle, the existing jobs begin simultaneously, each on one of the machines, and after completion, wait until the last job is completed. Subsequently, all the jobs are moved concurrently to the next machine. Four algorithms, including non-dominated sorting genetic algorithm (NSGA II), multi-objective simulated annealing (MOSA), multi-objective particle swarm optimization (MOPSO), and multi-objective hybrid vibration-damping optimization (MOHVDO), are used to find a near-optimal solution for this NP-hard problem. In particular, the proposed hybrid VDO algorithm is based on the imperialist competitive algorithm (ICA) and the integration of a neighborhood creation technique. MOHVDO and MOSA show the best performance among the other algorithms regarding objective functions and CPU Time, respectively. Thus, the results from running small-scale and medium-scale problems in MOHVDO and MOSA are compared with the solutions obtained from the epsilon-constraint method. In particular, the error percentage of MOHVDO’s objective functions is less than 2% compared to the epsilon-constraint method for all solved problems. Besides the specific results obtained in terms of performance and, hence, practical applicability, the proposed approach fills a considerable gap in the literature. Indeed, even though variants of the aforementioned meta-heuristic algorithms have been largely introduced in multi-objective environments, a simultaneous implementation of these algorithms as well as a compared study of their performance when solving flow shop scheduling problems has been so far overlooked

    Serial-batch scheduling – the special case of laser-cutting machines

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    The dissertation deals with a problem in the field of short-term production planning, namely the scheduling of laser-cutting machines. The object of decision is the grouping of production orders (batching) and the sequencing of these order groups on one or more machines (scheduling). This problem is also known in the literature as "batch scheduling problem" and belongs to the class of combinatorial optimization problems due to the interdependencies between the batching and the scheduling decisions. The concepts and methods used are mainly from production planning, operations research and machine learning

    Mixed-Integer Optimization Modeling for the Simultaneous Scheduling of Component Replacement and Repair

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    Maintenance is a critical aspect of many industries, playing an indispensable role in ensuring the optimal functionality, reliability, and longevity of various assets, equipment, and infrastructure. For a system to remain operational, maintenance of its components is required, and for the industry to optimize its operations, establishment of good maintenance policies and practices is vital.This thesis concerns the simultaneous scheduling of preventive maintenance for a fleet of aircraft and their common components along with the maintenance workshop, to which the components are sent for repair. The problem arises from an industrial project with the Swedish aerospace and defence company Saab. In the four papers underlying this thesis, we develop mathematical models\ua0 based on a mixed-binary linear optimization model of a preventive maintenance scheduling problem with so-called interval costs over a finite and discretized time horizon. We extend this scheduling model with the flow of components through the repair workshop, including stocks of spare components as well as of damaged components to be repaired. The components are modeled either individually, aggregated, or as jobs in the workshop, whose scheduling is considered to be preemptive or non-preemptive. Along with the scheduling, we address and analyze two contracting forms between the stakeholders---the aircraft operator and the repair workshop; namely, an availability of repaired components contract and a repair turn--around time contract of components sent to the repair workshop, leading to a bi-objective optimization problem for each of the two contracting forms. To handle the computational complexity of the problems at hand, we use Lagrangean relaxation and subgradient optimization to find lower bounding functions---in the objective space---of the set of non-dominated solutions, complemented with math-heuristics to identify good feasible solutions. Our modeling enables capturing important properties of the results from the contracting forms and it can be utilized for obtaining a lower limit on the optimal performance of a contracted collaboration between the stakeholders

    Energy-aware coordination of machine scheduling and support device recharging in production systems

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    Electricity generation from renewable energy sources is crucial for achieving climate targets, including greenhouse gas neutrality. Germany has made significant progress in increasing renewable energy generation. However, feed-in management actions have led to losses of renewable electricity in the past years, primarily from wind energy. These actions aim to maintain grid stability but result in excess renewable energy that goes unused. The lost electricity could have powered a multitude of households and saved CO2 emissions. Moreover, feed-in management actions incurred compensation claims of around 807 million Euros in 2021. Wind-abundant regions like Schleswig-Holstein are particularly affected by these actions, resulting in substantial losses of renewable electricity production. Expanding the power grid infrastructure is a costly and time-consuming solution to avoid feed-in management actions. An alternative approach is to increase local electricity consumption during peak renewable generation periods, which can help balance electricity supply and demand and reduce feed-in management actions. The dissertation focuses on energy-aware manufacturing decision-making, exploring ways to counteract feed-in management actions by increasing local industrial consumption during renewable generation peaks. The research proposes to guide production management decisions, synchronizing a company's energy consumption profile with renewable energy availability for more environmentally friendly production and improved grid stability

    LIPIcs, Volume 261, ICALP 2023, Complete Volume

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    LIPIcs, Volume 261, ICALP 2023, Complete Volum

    Effects of Processing Time Distributions and Rescheduling Policies on Efficiency and Instability for Single Machine Settings

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    Operating room (OR) scheduling is becoming increasingly important and poses a challenging problem due to the presence of uncertainty. Motivated by OR scheduling, we study the single machine scheduling problem with uncertainty in both dynamic arrivals and stochastic processing times. We use rescheduling to handle uncertainty and study both efficiency and instability (a measure of schedule deviation). The chosen efficiency metric, final total weighted tardiness (FTWT), is the total weighted tardiness of the final schedule. We develop a discrete-event simulation framework with embedded optimization to conduct two computational experiments. The first experiment analyzes the joint effect of different processing time distributions and rescheduling policies for the single machine scheduling problem with deterministic processing times and dynamic arrivals. Secondly, we analyze the joint effect of different processing time distributions and rescheduling policies for the single machine problem with stochastic processing times and dynamic arrivals. For both experiments, we find that the variance of the processing time distributions has a greater impact than the shape of the distribution. Furthermore, the eventJobCompletion policy, which reschedules every time a job finishes processing, performs well across all distributions in both experiments. For the stochastic experiment, the eventJobCompletion policy also stood out as being the most consistent across all processing time distributions. Finally, in both experiments, we find that the average length of the rescheduling interval does not have an effect on total instability and FTWT

    Modelling and Optimizing Supply Chain Integrated Production Scheduling Problems

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    Globalization and advanced information technologies (e.g., Internet of Things) have considerably impacted supply chains (SCs) by persistently forcing original equipment manufacturers (OEMs) to switch production strategies from make-to-stock (MTS) to make-to-order (MTO) to survive in competition. Generally, an OEM follows the MTS strategy for products with steady demand. In contrast, the MTO strategy exists under a pull system with irregular demand in which the received customer orders are scheduled and launched into production. In comparison to MTS, MTO has the primary challenges of ensuring timely delivery at the lowest possible cost, satisfying the demands of high customization and guaranteeing the accessibility of raw materials throughout the production process. These challenges are increasing substantially since industrial productions are becoming more flexible, diversified, and customized. Besides, independently making the production scheduling decisions from other stages of these SCs often find sub-optimal results, creating substantial challenges to fulfilling demands timely and cost-effectively. Since adequately managing these challenges asynchronously are difficult, constructing optimization models by integrating SC decisions, such as customer requirements, supply portfolio (supplier selection and order allocation), delivery batching decisions, and inventory portfolio (inventory replenishment, consumption, and availability), with shop floor scheduling under a deterministic and dynamic environment is essential to fulfilling customer expectations at the least possible cost. These optimization models are computationally intractable. Consequently, designing algorithms to schedule or reschedule promptly is also highly challenging for these time-sensitive, operationally integrated optimization models. Thus, this thesis focuses on modelling and optimizing SC-integrated production scheduling problems, named SC scheduling problems (SCSPs). The objective of optimizing job shop scheduling problems (JSSPs) is to ensure that the requisite resources are accessible when required and that their utilization is maximally efficient. Although numerous algorithms have been devised, they can sometimes become computationally exorbitant and yield sub-optimal outcomes, rendering production systems inefficient. These could be due to a variety of causes, such as an imbalance in population quality over generations, recurrent generation and evaluation of identical schedules, and permitting an under-performing method to conduct the evolutionary process. Consequently, this study designs two methods, a sequential approach (Chapter 2) and a multi-method approach (Chapter 3), to address the aforementioned issues and to acquire competitive results in finding optimal or near-optimal solutions for JSSPs in a single objective setting. The devised algorithms for JSSPs optimize workflows for each job by accurate mapping between/among related resources, generating more optimal results than existing algorithms. Production scheduling can not be accomplished precisely without considering supply and delivery decisions and customer requirements simultaneously. Thus, a few recent studies have operationally integrated SCs to accurately predict process insights for executing, monitoring, and controlling the planned production. However, these studies are limited to simple shop-floor configurations and can provide the least flexibility to address the MTO-based SC challenges. Thus, this study formulates a bi-objective optimization model that integrates the supply portfolio into a flexible job shop scheduling environment with a customer-imposed delivery window to cost-effectively meet customized and on-time delivery requirements (Chapter 4). Compared to the job shop that is limited to sequence flexibility only, the flexible job shop has been deemed advantageous due to its capacity to provide increased scheduling flexibility (both process and sequence flexibility). To optimize the model, the performance of the multi-objective particle swarm optimization algorithm has been enhanced, with the results providing decision-makers with an increased degree of flexibility, offering a larger number of Pareto solutions, more varied and consistent frontiers, and a reasonable time for MTO-based SCs. Environmental sustainability is spotlighted for increasing environmental awareness and follow-up regulations. Consequently, the related factors strongly regulate the supply portfolio for sustainable development, which remained unexplored in the SCSP as those criteria are primarily qualitative (e.g., green production, green product design, corporate social responsibility, and waste disposal system). These absences may lead to an unacceptable supply portfolio. Thus, this study overcomes the problem by integrating VIKORSORT into the proposed solution methodology of the extended SCSP. In addition, forming delivery batches of heterogeneous customer orders is challenging, as one order can lead to another being delayed. Therefore, the previous optimization model is extended by integrating supply, manufacturing, and delivery batching decisions and concurrently optimizing them in response to heterogeneous customer requirements with time window constraints, considering both economic and environmental sustainability for the supply portfolio (Chapter 5). Since the proposed optimization model is an extension of the flexible job shop, it can be classified as a non-deterministic polynomial-time (NP)-hard problem, which cannot be solved by conventional optimization techniques, particularly in the case of larger instances. Therefore, a reinforcement learning-based hyper-heuristic (HH) has been designed, where four solution-updating heuristics are intelligently guided to deliver the best possible results compared to existing algorithms. The optimization model furnishes a set of comprehensive schedules that integrate the supply portfolio, production portfolio (work-center/machine assignment and customer orders sequencing), and batching decisions. This provides numerous meaningful managerial insights and operational flexibility prior to the execution phase. Recently, SCs have been experiencing unprecedented and massive disruptions caused by an abrupt outbreak, resulting in difficulties for OEMs to recover from disruptive demand-supply equilibrium. Hence, this study proposes a multi-portfolio (supply, production, and inventory portfolios) approach for a proactive-reactive scheme, which concerns the SCSP with complex multi-level products, simultaneously including unpredictably dynamic supply, demand, and shop floor disruptions (Chapter 6). This study considers fabrication and assembly in a multi-level product structure. To effectively address this time-sensitive model based on real-time data, a Q-learning-based multi-operator differential evolution algorithm in a HH has been designed to address disruptive events and generate a timely rescheduling plan. The numerical results and analyses demonstrate the proposed model's capability to effectively address single and multiple disruptions, thus providing significant managerial insights and ensuring SC resilience
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