Field weakening and sensorless control solutions for synchronous machines applied to electric vehicles.

184 p.La polución es uno de los mayores problemas en los países industrializados. Por ello, la electrificación del transporte por carretera está en pleno auge, favoreciendo la investigación y el desarrollo industrial. El desarrollo de sistemas de propulsión eficientes, fiables, compactos y económicos juega un papel fundamental para la introducción del vehículo eléctrico en el mercado.Las máquinas síncronas de imanes permanentes son, a día de hoy la tecnología más empleada en vehículos eléctricos e híbridos por sus características. Sin embargo, al depender del uso de tierras raras, se están investigando alternativas a este tipo de máquina, tales como las máquinas de reluctancia síncrona asistidas por imanes. Para este tipo de máquinas síncronas es necesario desarrollar estrategias de control eficientes y robustas. Las desviaciones de parámetros son comunes en estas máquinas debido a la saturación magnética y a otra serie de factores, tales como tolerancias de fabricación, dependencias en función de la temperatura de operación o envejecimiento. Las técnicas de control convencionales, especialmente las estrategias de debilitamiento de campo dependen, en general, del conocimiento previo de dichos parámetros. Si no son lo suficientemente robustos, pueden producir problemas de control en las regiones de debilitamiento de campo y debilitamiento de campo profundo. En este sentido, esta tesis presenta dos nuevas estrategias de control de debilitamiento de campo híbridas basadas en LUTs y reguladores VCT.Por otro lado, otro requisito indispensable para la industria de la automoción es la detección de faltas y la tolerancia a fallos. En este sentido, se presenta una nueva estrategia de control sensorless basada en una estructura PLL/HFI híbrida que permite al vehículo continuar operando de forma pseudo-óptima ante roturas en el sensor de posición y velocidad de la máquina eléctrica. En esta tesis, ambas propuestas se validan experimentalmente en un sistema de propulsión real para vehículo eléctrico que cuenta con una máquina de reluctancia síncrona asistidas por imanes de 51 kW

PM-Assisted Synchronous Reluctance Machine Flux Weakening Control for EV and HEV Applications

In this manuscript, a novel robust torque control strategy for Permanent Magnet Assisted Synchronous Reluctance Machine drives applied to electric vehicles and hybrid electric vehicles is presented. Conventional control techniques can highly depend on machine electrical parameters, leading to poor regulation under electrical parameters deviations or, in more serious cases, instabilities. Additionally, machine control can be lost if field weakening is not properly controlled and, as a consequence, uncontrolled regeneration is produced. Thus, advanced control techniques are desirable to guarantee electric vehicle drive controllability in the whole speed/torque operation range and during the whole propulsion system lifetime. In order to achieve these goals, a combination of a robust second order current based Sliding Mode Control and a Look- up Table/Voltage Constraint Tracking based hybrid Field Weakening control is proposed, improving the overall control algorithm robustness under parameter deviations. The proposed strategy has been validated experimentally in a full scale automotive test bench (51 kW prototype) for being further implemented in real hybrid and electric vehicles

Advances in Rotating Electric Machines

It is difficult to imagine a modern society without rotating electric machines. Their use has been increasing not only in the traditional fields of application but also in more contemporary fields, including renewable energy conversion systems, electric aircraft, aerospace, electric vehicles, unmanned propulsion systems, robotics, etc. This has contributed to advances in the materials, design methodologies, modeling tools, and manufacturing processes of current electric machines, which are characterized by high compactness, low weight, high power density, high torque density, and high reliability. On the other hand, the growing use of electric machines and drives in more critical applications has pushed forward the research in the area of condition monitoring and fault tolerance, leading to the development of more reliable diagnostic techniques and more fault-tolerant machines. This book presents and disseminates the most recent advances related to the theory, design, modeling, application, control, and condition monitoring of all types of rotating electric machines

A Highly Reliable Propulsion System with Onboard Uninterruptible Power Supply for Train Application:Topology and Control

Providing uninterrupted electricity service aboard the urban trains is of vital importance not only for reliable signaling and accurate traffic management but also for ensuring the safety of passengers and supplying emergency equipment such as lighting and signage systems. Hence, to alleviate power shortages caused by power transmission failures while the uninterruptible power supplies installed in the railway stations are not available, this paper suggests an innovative traction drive topology which is equipped by an onboard hybrid energy storage system for railway vehicles. Besides, to limit currents magnitudes and voltages variations of the feeder during train acceleration and to recuperate braking energy during train deceleration, an energy management strategy is presented. Moreover, a new optimal model predictive method is developed to control the currents of converters and storages as well as the speeds of the two open-end-windings permanent-magnet-synchronous-machines in the intended modular drive, under their constraints. Although to improve control dynamic performance, the control laws are designed as a set of piecewise affine functions from the control signals based on an offline procedure, the controller can still withstand real-time non-measurable disturbances. The effectiveness of proposed multifunctional propulsion topology and the feasibility of the designed controller are demonstrated by simulation and experimental results

Application of Model Predictive Control in Modular Multilevel Converter for MTPA Operation and SOC Balancing

In this thesis, a one-step horizon model predictive control strategy (MPC) is implemented in a multilevel modular converter (MMC) to control the speed of an electric vehicle (EV) motor. Maximum torque per ampere (MTPA) and field weakening (FW) control strategies are used to generate reference signals for maximum torque output. The proposed control scheme aims to track the reference signal by independently regulating voltages from the MMC modules. To achieve this, the switches of the MMCs are directly controlled, eliminating the need for a pulse width modulator. A one-step horizon implementation of MPC ensures the robustness of the control system by making the real-time implementation possible. It leads to favorable performance under asymmetrical loads. The phase voltage is supplied to the motor through the MMC architecture which is composed of a large number of battery cells connected in series to supply the motor drive. Due to the non-identical characteristics of the battery, the state of charge (SOC) and the terminal voltage of the cells vary significantly at different operating conditions. The given control scheme is also incorporating a voltage balancing property that ensures the terminal voltages of all the battery cells in the MMC architecture are equalized. Finally, simulation results are presented to show the effectiveness of this control strategy and hardware is under development to validate the system performance

Comprehensive high speed automotive SM-PMSM torque control stability analysis including novel control approach

Permanent magnet synchronous machines (PMSM) are widely used in the automotive industry for electric vehicle (EV) and hybrid electric vehicle (HEV) propulsion systems, where the trend is to achieve high mechanical speeds. High speeds inevitably imply high current electrical frequencies, which can lead to a lack of controllability when using field oriented control (FOC) due to sampling period constraints. In this work, a comprehensive discrete-time model is fully developed to assess the stability issues in the widely used FOC. A speed-adaptive control structure that overcomes these stability problems and extends the speed operation range of the PMSM is presented. Also, a numerical methodology from which the maximum operating stable frequency can be computed in advance of any experimentation, is developed. All contributions are accompanied and supported by numerical results obtained from an accurate MATLAB/Simulink model.Peer ReviewedPostprint (published version

Control solutions for multiphase permanent magnet synchronous machine drives applied to electric vehicles

207 p.En esta tesis se estudia la utilización de un accionamiento eléctrico basado en una máquina simétrica dual trifásica aplicada al sistema de propulsión de un vehículo eléctrico. Dicho accionamiento está basado en una máquina síncrona de imanes permanentes interiores. Además, dispone de un bus CC con una configuración en cascada. Por otra parte, se incorpora un convertidor CC/CC entre el módulo de baterías y el inversor de seis fases para proveer el vehículo con capacidades de carga rápida, y evitando al mismo tiempo la utilización de semiconductores de potencia con altas tensiones nominales. En este escenario, el algoritmo de control debe hacer frente a las no linealidades de la máquina, proporcionando un comando de consigna preciso para todo el rango de par y velocidad del convertidor. Por lo tanto, deben tenerse en cuenta los efectos de acoplamiento cruzado entre los devanados, y la tensión de los condensadores de enlace en cascada debe controlarse y equilibrarse activamente. En vista de ello, los autores proponen un novedoso enfoque de control que proporciona todas estas funcionalidades. La propuesta se ha validado experimentalmente en un prototipo a escala real de accionamiento eléctrico de 70 kW, probado en un laboratorio y en un vehículo eléctrico en condiciones reales de conducción.Tecnali