Wireless industrial monitoring and control networks: the journey so far and the road ahead

While traditional wired communication technologies have played a crucial role in industrial monitoring and control networks over the past few decades, they are increasingly proving to be inadequate to meet the highly dynamic and stringent demands of today’s industrial applications, primarily due to the very rigid nature of wired infrastructures. Wireless technology, however, through its increased pervasiveness, has the potential to revolutionize the industry, not only by mitigating the problems faced by wired solutions, but also by introducing a completely new class of applications. While present day wireless technologies made some preliminary inroads in the monitoring domain, they still have severe limitations especially when real-time, reliable distributed control operations are concerned. This article provides the reader with an overview of existing wireless technologies commonly used in the monitoring and control industry. It highlights the pros and cons of each technology and assesses the degree to which each technology is able to meet the stringent demands of industrial monitoring and control networks. Additionally, it summarizes mechanisms proposed by academia, especially serving critical applications by addressing the real-time and reliability requirements of industrial process automation. The article also describes certain key research problems from the physical layer communication for sensor networks and the wireless networking perspective that have yet to be addressed to allow the successful use of wireless technologies in industrial monitoring and control networks

A Case for Time Slotted Channel Hopping for ICN in the IoT

Recent proposals to simplify the operation of the IoT include the use of Information Centric Networking (ICN) paradigms. While this is promising, several challenges remain. In this paper, our core contributions (a) leverage ICN communication patterns to dynamically optimize the use of TSCH (Time Slotted Channel Hopping), a wireless link layer technology increasingly popular in the IoT, and (b) make IoT-style routing adaptive to names, resources, and traffic patterns throughout the network--both without cross-layering. Through a series of experiments on the FIT IoT-LAB interconnecting typical IoT hardware, we find that our approach is fully robust against wireless interference, and almost halves the energy consumed for transmission when compared to CSMA. Most importantly, our adaptive scheduling prevents the time-slotted MAC layer from sacrificing throughput and delay

Investigating Performance and Reliability of Process Bus Networks for Digital Protective Relaying

To reduce the cost of complex and long copper wiring, as well as to achieve flexibility in signal communications, IEC 61850 part 9-2 proposes a process bus communication network between process level switchyard equipments, and bay level protection and control (P&C) Intelligent Electronic Devices (IEDs). After successful implementation of Ethernet networks for IEC 61850 standard part 8-1 (station bus) at several substations worldwide, major manufacturers are currently working on the development of interoperable products for the IEC 61850-9-2 based process bus. The major technical challenges for applying Ethernet networks at process level include: 1) the performance of time critical messages for protection applications; 2) impacts of process bus Ethernet networks on the reliability of substation protection systems. This work starts with the performance analysis in terms of time critical Sampled Value (SV) messages loss and/or delay over the IEC 61850-9-2 process bus networks of a typical substation. Unlike GOOSE, the SV message is not repeated several times, and therefore, there is no assurance that each SV message will be received from the process bus network at protection IEDs. Therefore, the detailed modeling of IEC 61850 based substation protection devices, communication protocols, and packet format is carried out using an industry-trusted simulation tool OPNET, to study and quantify number of SV loss and delay over the process bus. The impact of SV loss/delay on digital substation protection systems is evident, and recognized by several manufacturers. Therefore, a sample value estimation algorithm is developed in order to enhance the performance of digital substation protection functions by estimating the lost and delayed sampled values. The error of estimation is evaluated in detail considering several scenarios of power system relaying. The work is further carried out to investigate the possible impact of SV loss/delay on protection functions, and test the proposed SV estimation algorithm using the hardware setup. Therefore, a state-of-the-art process bus laboratory with the protection IEDs and merging unit playback simulator using industrial computers on the QNX hard-real-time platform, is developed for a typical IEC 61850-9-2 based process bus network. Moreover, the proposed SV estimation algorithm is implemented as a part of bus differential and transmission line distance protection IEDs, and it is tested using the developed experimental setup for various SV loss/delay scenarios and power system fault conditions. In addition to the performance analysis, this work also focuses on the reliability aspects of protection systems with process bus communication network. To study the impact of process bus communication on reliability indices of a substation protection function, the detailed reliability modeling and analysis is carried out for a typical substation layout. First of all, reliability analysis is done using Reliability Block Diagrams (RBD) considering various practical process bus architectures, as well as, time synchronization techniques. After obtaining important failure rates from the RBD, an extended Markov model is proposed to analyze the reliability indices of protection systems, such as, protection unavailability, abnormal unavailability, and loss of security. It is shown with the proposed Markov model that the implementation of sampled value estimation improves the reliability indices of a protection system

Time-Sensitive Networking for Industrial Automation: Challenges, Opportunities, and Directions

With the introduction of Cyber-Physical Systems (CPS) and Internet of Things (IoT) into industrial applications, industrial automation is undergoing tremendous change, especially with regard to improving efficiency and reducing the cost of products. Industrial automation applications are often required to transmit time- and safety-critical data to monitor and control industrial processes, especially for critical control systems. There are a number of solutions to meet these requirements (e.g., priority-based real-time schedules and closed-loop feedback control systems). However, due to their different processing capabilities (e.g., in the end devices and network switches), different vendors may come out with distinct solutions, and this makes the large-scale integration of devices from different vendors difficult or impossible. IEEE 802.1 Time-Sensitive Networking (TSN) is a standardization group formed to enhance and optimize the IEEE 802.1 network standards, especially for Ethernet-based networks. These solutions can be evolved and adapted into a cross-industry scenario, such as a large-scale distributed industrial plant, which requires multiple industrial entities working collaboratively. This paper provides a comprehensive review on the current advances in TSN standards for industrial automation. We present the state-of-the-art IEEE TSN standards and discuss the opportunities and challenges when integrating each protocol into the industry domains. Finally, we discuss some promising research about applying the TSN technology to industrial automation applications

A critical analysis of research potential, challenges and future directives in industrial wireless sensor networks

In recent years, Industrial Wireless Sensor Networks (IWSNs) have emerged as an important research theme with applications spanning a wide range of industries including automation, monitoring, process control, feedback systems and automotive. Wide scope of IWSNs applications ranging from small production units, large oil and gas industries to nuclear fission control, enables a fast-paced research in this field. Though IWSNs offer advantages of low cost, flexibility, scalability, self-healing, easy deployment and reformation, yet they pose certain limitations on available potential and introduce challenges on multiple fronts due to their susceptibility to highly complex and uncertain industrial environments. In this paper a detailed discussion on design objectives, challenges and solutions, for IWSNs, are presented. A careful evaluation of industrial systems, deadlines and possible hazards in industrial atmosphere are discussed. The paper also presents a thorough review of the existing standards and industrial protocols and gives a critical evaluation of potential of these standards and protocols along with a detailed discussion on available hardware platforms, specific industrial energy harvesting techniques and their capabilities. The paper lists main service providers for IWSNs solutions and gives insight of future trends and research gaps in the field of IWSNs

Study and Design of Inter-Range Instrumentation Group Time Code B Synchronization of IEC 61850 Sampled Values

Distribution substations are an important part of a chain which delivers energy from power production to customers. They transform the voltage level from transmission levels, usually 35kV and up, to distribution levels ranging between 600 and 35000 V. Recent developments in the instrument transformer field have been toward low-power solutions which use digital measurement values called sampled values in place of analog voltages and currents in substations. The IEC 61850-9-2 standard and its implementation guideline 9-2 LE by the UCA international users group define an interface for sampled values. This interface is used between an IED and LPIT. The main requirement of using sampled values is accurate time synchronization in order to prevent phase misalignment resulting in unnecessary protection function tripping. 9-2 LE defines two methods for synchronization: 1PPS and PTP. Today, PTP is widely used in the western markets, but due to costs associated with PTP-capable GPS clocks and Ethernet switches as well as vendor inoperability problems, some markets are hesitant to take into use. The purpose of this thesis is to propose a solution to this problem: use IRIG-B as a synchronization method in a PTP grandmaster. This paper discusses the differences between these two time synchronization topologies, associated costs, disturbance handling, accuracy and it also discusses the design of IRIG-B to PTP conversion done in a bay-level device. The device acts as a PTP grandmaster but the source comes from an IRIG-B clock instead of a GPS PTP grandmaster clock. The results shown in this thesis demonstrate that using IRIG-B as a main or redundant source in synchronization of sampled values is a more cost-effective option, especially if the station is to be retrofitted with sampled values configuration. The proposed bay level device also maintains the desired accuracy levels of ±1 µs set by IEC 61850-5.fi=Opinnäytetyö kokotekstinä PDF-muodossa.|en=Thesis fulltext in PDF format.|sv=Lärdomsprov tillgängligt som fulltext i PDF-format