High gain non-isolated DC-DC converter topologies for energy conversion systems

PhD ThesisEmerging applications driven by low voltage level power sources, such as photovoltaics, batteries and fuel cells require static power converters for appropriate energy conversion and conditioning to supply the requirements of the load system. Increasingly, for applications such as grid connected inverters, uninterruptible power supplies (UPS), and electric vehicles (EV), the performance of a high efficiency high static gain power converter is of critical importance to the overall system. Theoretically, the conventional boost and buck-boost converters are the simplest non-isolated topologies for voltage step-up. However, these converters typically operate under extreme duty ratio, and severe output diode reverse recovery related losses to achieve high voltage gain. This thesis presents derivation, analysis and design issues of advanced high step-up topologies with coupled inductor and voltage gain extension cell. The proposed innovative solution can achieve significant performance improvement compared to the recently proposed state of the art topologies. Two unique topologies employing coupled inductor and voltage gain extension cell are proposed. Power converters utilising coupled inductors traditionally require a clamp circuit to limit the switch voltage excursion. Firstly, a simple low-cost, high step-up converters employing active and passive clamp scheme is proposed. Performance comparison of the clamps circuits shows that the active clamp solution can achieve higher efficiency over the passive solution. Secondly, the primary detriment of increasing the power level of a coupled inductor based converters is high current ripple due to coupled inductor operation. It is normal to interleaved DC-DC converters to share the input current, minimize the current ripple and increase the power density. This thesis presents an input parallel output series converter integrating coupled inductors and switched capacitor demonstrating high static gain. Steady state analysis of the converter is presented to determine the power flow equations. Dynamic analysis is performed to design a closed loop controller to regulate the output voltage of the interleaved converter. The design procedure of the high step-up converters is explained, simulation and experimental results of the laboratory prototypes are presented. The experimental results obtained via a 250 W single phase converter and that of a 500 W interleaved converter prototypes; validate both the theory and operational characteristics of each power converter.Petroleum Technology Development Fund (PTDF) Nigeri

Small Signal Analysis and Control of Snubberless Naturally-Clamped Soft Switching Current-Fed PWM DC/DC Converters

Power electronic is the prominent enabling technologies for the uninterruptible power supply (UPS), renewable energy sources, fuel cells, energy storage, electric transportation, electrical appliances and industrial processes. Owing to the challenges to safety, high step-up ratio, galvanic isolation, high-frequency (HF) transformer isolated topologies are introduced. Currentfed topologies offer the merits of high voltage gain, stiff input current and reduced peak currents. The major limitations of current-fed converters is the requirement of snubber circuit to clamp the turn-off voltage spike across the semiconductor devices. Passive snubbers leads to low efficiency as the energy absorbed by the clamping capacitor is dissipated in the resistor. Active-clamping results in better efficiency and simultaneously achieves zero voltage switching (ZVS) of the semiconductor devices. However, it needs floating active device(s) and high value of HF clamp capacitor for the effective voltage clamping. In addition, it suffers from the demerits of high current peak, high circulating current at light load, and reduced voltage gain. A new modulation technique was proposed to modulate secondary side controlled devices to clamp this voltage spike across the primary side devices eliminating the requirement of external snubber circuit. Steady-state analysis, power circuit design and steady-state performance have been reported for such class of snubberless naturally clamped current-fed converters. However, small signal analysis, control design, implementation, and transient/dynamic performance have not been studied yet. The objectives of this thesis are to present small signal analysis, closed loop control design, and demonstrate the transient performance through simulation and experimentation of the snubberless naturally clamped current-fed half-bridge and push-pull dc-dc converter topologies. Small signal model has been derived using state space averaging. Closed loop control design is done employing two-loop average current control. Simulation results using PSIM 11.1.64 are reported to verify the converter performance with the designed controller. Experimental results from a 250W proof-of-concept hardware prototype are demonstrated to show the transient performance of current-fed half-bridge and push-pull dc-dc converter topologie

High step up DC-DC converter topology for PV systems and electric vehicles

This thesis presents new high step-up DC-DC converters for photovoltaic and electric vehicle applications. An asymmetric flyback-forward DC-DC converter is proposed for the PV system controlled by the MPPT algorithm. The second converter is a modular switched-capacitor DC-DC converter, it has the capability to operate with transistor and capacitor open-circuit faults in every module. The results from simulations and tests of the asymmetric DC-DC converters have suggested that the proposed converter has a 5% to 10% voltage gain ratio increased to the symmetric structures among 100W – 300W power (such as [3]) range while maintaining efficiency of 89%-93% when input voltage is in the range of 25 – 30 V. they also indicated that the softswitching technique has been achieved, which significantly reduce the power loss by 1.7%, which exceeds the same topology of the proposed converter without the softswitching technique. Moreover, the converters can maintain rated outputs under main transistor open circuit fault situation or capacitor open circuit faults. The simulation and test results of the proposed modularized switched-capacitor DC-DC converters indicate that the proposed converter has the potential of extension, it can be embedded with infinite module in simulation results, however, during experiment. The sign open circuit fault to the transistors and capacitors would have low impact to the proposed converters, only the current ripple on the input source would increase around 25% for 4-module switched-capacitor DC-DC converters. The developed converters can be applied to many applications where DC-DC voltage conversion is alighted. In addition to PVs and EVs. Since they can ride through some electrical faults in the devices, the developed converter will have economic implications to improve the system efficiency and reliability

ANALYSIS AND DESIGN OF IMPULSE COMMUTATED SOFT-SWITCHING CURRENT-FED CONVERTERS

Ph.DDOCTOR OF PHILOSOPH

Model Predictive Control Techniques with Application to Photovoltaic, DC Microgrid, and a Multi-Sourced Hybrid Energy System

Renewable energy sources continue to gain popularity. However, two major limitations exist that prevent widespread adoption: availability and variability of the electricity generated and the cost of the equipment. The focus of this dissertation is Model Predictive Control (MPC) for optimal sized photovoltaic (PV), DC Microgrid, and multi-sourced hybrid energy systems. The main considered applications are: maximum power point tracking (MPPT) by MPC, droop predictive control of DC microgrid, MPC of grid-interaction inverter, MPC of a capacitor-less VAR compensator based on matrix converter (MC). This dissertation firstly investigates a multi-objective optimization technique for a hybrid distribution system. The variability of a high-penetration PV scenario is also studied when incorporated into the microgrid concept. Emerging (PV) technologies have enabled the creation of contoured and conformal PV surfaces; the effect of using non-planar PV modules on variability is also analyzed. The proposed predictive control to achieve maximum power point for isolated and grid-tied PV systems speeds up the control loop since it predicts error before the switching signal is applied to the converter. The low conversion efficiency of PV cells means we want to ensure always operating at maximum possible power point to make the system economical. Thus the proposed MPPT technique can capture more energy compared to the conventional MPPT techniques from same amount of installed solar panel. Because of the MPPT requirement, the output voltage of the converter may vary. Therefore a droop control is needed to feed multiple arrays of photovoltaic systems to a DC bus in microgrid community. Development of a droop control technique by means of predictive control is another application of this dissertation. Reactive power, denoted as Volt Ampere Reactive (VAR), has several undesirable consequences on AC power system network such as reduction in power transfer capability and increase in transmission loss if not controlled appropriately. Inductive loads which operate with lagging power factor consume VARs, thus load compensation techniques by capacitor bank employment locally supply VARs needed by the load. Capacitors are highly unreliable components due to their failure modes and aging inherent. Approximately 60% of power electronic devices failure such as voltage-source inverter based static synchronous compensator (STATCOM) is due to the use of aluminum electrolytic DC capacitors. Therefore, a capacitor-less VAR compensation is desired. This dissertation also investigates a STATCOM capacitor-less reactive power compensation that uses only inductors combined with predictive controlled matrix converter

Characterization and emulation of a new supercapacitor-type energy storage device

The work in this thesis focuses on the characterization, modeling and emulation of both the supercapacitor and the new supercapattery energy storage device. The characterization involves the selection of dynamic models and experimental methodologies to derive model parameters. The characterizing processes focus on predicting short-term device dynamics, energy retention (self-discharging) and losses and round-trip efficiency. A methodology involving a pulse current method is applied for the first time to identify a model parameter to give fast device dynamic characteristics and a new constant power cycling method is used for evaluating round-trip efficiency. Experimental results are shown for a number of supercapacitor and supercapattery devices and good results are obtained. The derived models from the characterization results are implemented into the emulator system and the emulator system is used to mimic the dynamic characteristics of a scaled-up 1kW supercapattery device. The thesis also addresses voltage equalizing circuits and reports a study that investigates efficiency, a cell voltage deviation and voltage equalizing time for different control methods