Cyber-Physical Manufacturing Metrology Model (CPM3) for Sculptured Surfaces - Turbine Blade Application

Cyber-Physical Manufacturing (CPM) and digital manufacturing represent the key elements for implementation of Industry 4.0 framework. Worldwide, Industry 4.0 becomes national research strategy in the field of engineering for the following ten years. The International Conference USA-EU-Far East-Serbia Manufacturing Summit was held from 31st May to 2nd June 2016 in Belgrade, Serbia. The result of the conference was the development of Industry 4.0 Model for Serbia as a framework for New Industrial Policy - Horizon 2020/2030. Implementation of CPM in manufacturing systems generates " smart factory". Products, resources, and processes within smart factory are realized and controlled through CPM model. This leads to significant advantages with respect to high product/process quality, real-time applications, savings in resources consumption, as well as, lower costs in comparison with classical manufacturing systems. Smart factory is designed in accordance with sustainable and service-oriented best business practices/models. It is based on optimization, flexibility, self-adaptability and learning, fault tolerance, and risk management. Complete manufacturing digitalization and digital factory are the key elements of Industry 4.0 Program. In collaborative research, which we carry out in the field of quality control and manufacturing metrology at University of Belgrade, Faculty of Mechanical Engineering in Serbia and at Department of Mechanical Engineering, University of Texas, Austin in USA, three research areas are defined: (a) Digital manufacturing - towards Cloud Manufacturing Systems (as a basis for CPS), in which quality and metrology represent integral parts of process optimization based on Taguchi model, and (sic) Cyber-Physical Quality Model (CPQM) - our approach, in which we have developed and tested intelligent model for prismatic parts inspection planning on CMM (Coordinate Measuring Machine). The third research area directs our efforts to the development of framework for Cyber-Physical Manufacturing Metrology Model (CPM3). CPM3 framework will be based on integration of digital product metrology information through metrology features recognition, and generation of global/local inspection plan for free-form surfaces; we will illustrate our approach using turbine blade example. This paper will present recent results of our research on CPM3

Energy efficiency in discrete-manufacturing systems: insights, trends, and control strategies

Since the depletion of fossil energy sources, rising energy prices, and governmental regulation restrictions, the current manufacturing industry is shifting towards more efficient and sustainable systems. This transformation has promoted the identification of energy saving opportunities and the development of new technologies and strategies oriented to improve the energy efficiency of such systems. This paper outlines and discusses most of the research reported during the last decade regarding energy efficiency in manufacturing systems, the current technologies and strategies to improve that efficiency, identifying and remarking those related to the design of management/control strategies. Based on this fact, this paper aims to provide a review of strategies for reducing energy consumption and optimizing the use of resources within a plant into the context of discrete manufacturing. The review performed concerning the current context of manufacturing systems, control systems implemented, and their transformation towards Industry 4.0 might be useful in both the academic and industrial dimension to identify trends and critical points and suggest further research lines.Peer ReviewedPreprin

Special Session on Industry 4.0

No abstract available

Discrete event simulation and virtual reality use in industry: new opportunities and future trends

This paper reviews the area of combined discrete event simulation (DES) and virtual reality (VR) use within industry. While establishing a state of the art for progress in this area, this paper makes the case for VR DES as the vehicle of choice for complex data analysis through interactive simulation models, highlighting both its advantages and current limitations. This paper reviews active research topics such as VR and DES real-time integration, communication protocols, system design considerations, model validation, and applications of VR and DES. While summarizing future research directions for this technology combination, the case is made for smart factory adoption of VR DES as a new platform for scenario testing and decision making. It is put that in order for VR DES to fully meet the visualization requirements of both Industry 4.0 and Industrial Internet visions of digital manufacturing, further research is required in the areas of lower latency image processing, DES delivery as a service, gesture recognition for VR DES interaction, and linkage of DES to real-time data streams and Big Data sets

Designing an Open Virtual Factory of Small and Medium-sized Enterprises for Industrial Engineering Education

Curriculum of Industrial Engineering program must accomplish the requirement that graduates have the ability to design, develop, implement, and improve integrated system that include people, materials, equipment and energy. However, it is not easy to implement a curriculum that fosters such competencies. One of the strategies to achieve that is using an innovative learning media, so that the problem-based learning (PBL) can be accustomed. In this paper, we design a web-based enterprise resources planning. It is aimed to capture the real problem of small and medium-sized enterprises (SMEs) in bottled drinking water industries. The integrated system can be illustrated as ERP application that designed by using free open source software (FOSS). This research aimed to utilize the application to improve teaching methods in IE education. The result of the research can be used to improve the competencies of IE students, especially the abilities to identify, formulate, and solve the activities of the business process improvement in SMEs. Keywords Industrial engineering education, FOSS, innovative learning media, problem-based learnin

Optimal operation of combined heat and power systems: an optimization-based control strategy

The use of decentralized Combined Heat and Power (CHP) plants is increasing since the high levels of efficiency they can achieve. Thus, to determine the optimal operation of these systems in dynamic energy-market scenarios, operational constraints and the time-varying price profiles for both electricity and the required resources should be taken into account. In order to maximize the profit during the operation of the CHP plant, this paper proposes an optimization-based controller designed according to the Economic Model Predictive Control (EMPC) approach, which uses a non-constant time step along the prediction horizon to get a shorter step size at the beginning of that horizon while a lower resolution for the far instants. Besides, a softening of related constraints to meet the market requirements related to the sale of electric power to the grid point is proposed. Simulation results show that the computational burden to solve optimization problems in real time is reduced while minimizing operational costs and satisfying the market constraints. The proposed controller is developed based on a real CHP plant installed at the ETA research factory in Darmstadt, Germany.Peer ReviewedPostprint (author's final draft