Production lot size models for perishable seasonal products

Seasonal items like fruits, fish, winter cosmetics, fashion apparel, etc. generally exhibits different demand patterns at various times during the season. Production and inventory planning must reflect this property for cost effectiveness and optimization of resources. This paper presents two production-inventory models for perishable seasonal products that minimize total inventory costs. The models obtains optimal production run time and optimal production quantity for cases when the production rate is constant and when it is allowed to vary with demand. The products are assumed to deteriorate at an exponential rate and demand for them follows a three-phase ramp type pattern during the season. Numerical examples and sensitivity analysis are carried out. Production run time and production quantity obtained by the model were found to be independent of cost parameters. The variable production rate strategy was also found to give lower inventory costs and production quantity than the constant production rate strategy

An optimal EOQ model for perishable products with varying demand pattern

The demand pattern for most perishable products varies during their life cycle in the market. These variations must be properly reflected in inventory management in order to prevent unnecessary stock-out or excess inventory with associated increase in cost. In this paper, a multi-period economic order quantity (EOQ) model for managing the inventory of perishable items having varying demand pattern is presented. The model was formulated using a general ramp-type demand function that allows three-phase variation in demand pattern. These phases represent the growth, the steady and the decline phases commonly experienced by the demand for most products during their life cycle in the market. The model generates replenishment policies that guarantees optimal inventory cost for all the phases. Numerical experiments and sensitivity analysis were carried out to demonstrate the suitability of the model for a wide range of seasonal products. Result of the experiments revealed that the points at which demand pattern changes are critical points in managing inventory of products with ramp type demand

A study of inflation effects on an EOQ model for Weibull deteriorating/ameliorating items with ramp type of demand and shortages

This paper deals with the effects of inflation and time discounting on an inventory model with general ramp type demand rate, time dependent (Weibull) deterioration rate and partial backlogging of unsatisfied demand. The model is studied under the replenishment policy, starting with shortages under two different types of backlogging rates, and their comparative study is also provided. We then use the computer software, MATLto find the optimal replenishment policies. Duration of positive inventory level is taken as the decision variable to minimize the total cost of the proposed system. Numerical examples are then taken to illustrate the solution procedure. Finally, sensitivity of the optimal solution to changes of the values of different system parameters is also studied

An EPQ model with trapezoidal demand under volume flexibility

In this paper, we explored an economic production quantity model (EPQ) model for finite production rate and deteriorating items with time-dependent trapezoidal demand. The objective of the model under study is to determine the optimal production run-time as well as the number of production cycle in order to maximize the profit. Numerical example is also given to illustrate the model and sensitivity analyses regarding various parameters are performed to study their effects on the optimal policy

An EOQ model with time dependent Weibull deterioration and ramp type demand ,

This paper presents an order level inventory system with time dependent Weibull deterioration and ramp type demand rate where production and demand are time dependent. The proposed model of this paper considers economic order quantity under two different cases. The implementation of the proposed model is illustrated using some numerical examples. Sensitivity analysis is performed to show the effect of changes in the parameters on the optimum solution

Slow Moving and Dead Stock: Some Alternative Solutions

Slow-moving and dead stocks have been a classic problem of ceramic tile industries. Different varieties of ceramic tiles have the potentials of remaining as dead stock. Thus, this study is aimed at exploring some preventive alternatives and solutions in overcoming slow-moving and dead stock. Quite many companies experience similar problems, and companies take creative solutions. Semi-structured interviews, nonparticipant observation, and documentation analysis are data collection methods used in this study. This study showed that the demand forecast is a strategy to avert dead stock. In addition, the solution for the past dead stock is that additional services should be provided to the customers by initiating sales of ceramics with beautiful patterns and being committed to social responsibility activities through giving away the dead stock of ceramics to factory laborers or marginal communities who are renovating their houses

ONE-TIME ORDER INVENTORY MODEL FOR DETERIORATING AND SHORT MARKET LIFE ITEMS WITH TRAPEZOIDAL TYPE DEMAND RATE

Determining the end of the sales period for a one-time order inventory policy for technology products that see rapid innovation and improvement, such as smartphones, is a vital decision. While the market life cycle is short, with long lead times and expensive deliveries. Such situations can force the number of orders to be few or even only once. Products with the latest technology consist of many components that allow for deterioration from the start. This study discusses the effect of the market life cycle, as indicated by the trapezoidal demand rate, on deteriorating item inventory policies. This study will provide new insights into inventory policy. Mathematical models with a non-linear generalized reduced gradient approach can find the optimal end of the selling period and the order size to achieve maximum profit. A sensitivity analysis showed several findings that provide insight for management

The Optimal Replenishment Policy under Trade Credit Financing with Ramp Type Demand and Demand Dependent Production Rate

This paper investigates the optimal replenishment policy for the retailer with the ramp type demand and demand dependent production rate involving the trade credit financing, which is not reported in the literatures. First, the two inventory models are developed under the above situation. Second, the algorithms are given to optimize the replenishment cycle time and the order quantity for the retailer. Finally, the numerical examples are carried out to illustrate the optimal solutions and the sensitivity analysis is performed. The results show that if the value of production rate is small, the retailer will lower the frequency of putting the orders to cut down the order cost; if the production rate is high, the demand dependent production rate has no effect on the optimal decisions. When the trade credit is less than the growth stage time, the retailer will shorten the replenishment cycle; when it is larger than the breakpoint of the demand, within the maturity stage of the products, the trade credit has no effect on the optimal order cycle and the optimal order quantity

Modelos de Inventarios con Productos Perecederos: Revisión de la Literatura

This paper presents a review of the main characteristics of the mathematical modelsdeveloped by the scientific community in order to determine an optimal inventory policyfor deteriorating items. Thus, a classified bibliography of 390 articles published from2001 to 2014 in high-impact journals is submitted while considering the type of demandand deterioration, the integration of inventory and pricing decisions, the inclusionof shortage and/or the time value of money, the consideration of multiple items and/ormulti-echelon systems, and the incorporation of uncertain parameters other than demand.Finally, research questions not yet addressed by the research community in the field ofinventory control for deteriorating items are pointed out.En el presente artículo se lleva a cabo una revisión de las principales características estudiadas por la comunidad científica en el desarrollo de modelos matemáticos que buscan definir una política de inventario óptima para productos que se deterioran. De este modo, se referencian 390 artículos publicados a partir del año 2001 en revistas de gran impacto, teniendo en cuenta: el tipo de demanda y deterioro representado en los modelos matemáticos, el estudio de una política de precio óptima, la inclusión de faltantes y/o valor del dinero en el tiempo, el estudio de múltiples productos y/o dos o más eslabones de la cadena de suministro, y la utilización de parámetros o variables difusas. Finalmente, se identifican oportunidades de investigación que a la fecha no han sido abordadas por la comunidad científica en este campo del conocimiento