A 2-Dimensional ACO-Based Path Planner for Off-Line Robot Path Planning

Wireless sensor networks are usually deployed in scenarios that are too hostile for human personnel to perform maintenance tasks. Wireless sensor nodes usually exchange information in a multi-hop manner. Connectivity is crucial to the performance of a wireless sensor network. In case a network is partitioned due to node failures, it is possible to re-connect the fragments by setting up bridges using mobile platforms. Given the landscape of a terrain, the mobile platforms should be able reach the target position using a desirable path. In this paper, an off-line robot path planner is proposed to find desirable paths between arbitrary points in a given terrain. The proposed path planner is based on ACO algorithms. Unlike ordinary ACO algorithms, the proposed path planner provides its artificial ants with extra flexibility in making routing decisions. Simulation results show that such enhancement can greatly improve the qualities of the paths obtained. Performances of the proposed path planner can be further optimized by fine-tuning its parameters.Department of Electronic and Information EngineeringRefereed conference pape

Enhanced online programming for industrial robots

The use of robots and automation levels in the industrial sector is expected to grow, and is driven by the on-going need for lower costs and enhanced productivity. The manufacturing industry continues to seek ways of realizing enhanced production, and the programming of articulated production robots has been identified as a major area for improvement. However, realizing this automation level increase requires capable programming and control technologies. Many industries employ offline-programming which operates within a manually controlled and specific work environment. This is especially true within the high-volume automotive industry, particularly in high-speed assembly and component handling. For small-batch manufacturing and small to medium-sized enterprises, online programming continues to play an important role, but the complexity of programming remains a major obstacle for automation using industrial robots. Scenarios that rely on manual data input based on real world obstructions require that entire production systems cease for significant time periods while data is being manipulated, leading to financial losses. The application of simulation tools generate discrete portions of the total robot trajectories, while requiring manual inputs to link paths associated with different activities. Human input is also required to correct inaccuracies and errors resulting from unknowns and falsehoods in the environment. This study developed a new supported online robot programming approach, which is implemented as a robot control program. By applying online and offline programming in addition to appropriate manual robot control techniques, disadvantages such as manual pre-processing times and production downtimes have been either reduced or completely eliminated. The industrial requirements were evaluated considering modern manufacturing aspects. A cell-based Voronoi generation algorithm within a probabilistic world model has been introduced, together with a trajectory planner and an appropriate human machine interface. The robot programs so achieved are comparable to manually programmed robot programs and the results for a Mitsubishi RV-2AJ five-axis industrial robot are presented. Automated workspace analysis techniques and trajectory smoothing are used to accomplish this. The new robot control program considers the working production environment as a single and complete workspace. Non-productive time is required, but unlike previously reported approaches, this is achieved automatically and in a timely manner. As such, the actual cell-learning time is minimal

Optimization and application of a flexible dual arm robot based automation system for sample preparation and measurement

This dissertation describes the optimization of the implementation of the Yaskawa SDA10F dual-arm robot to carry out routine sample preparation tasks in a life science laboratory such that standard lab equipment can be used and the robot can replace humans in sample preparation process. The existing robot control software is changed to carry out various tasks consecutively without interruption. Robot environment and motions were optimized allowing system expansion, multiple batches of samples are made at a time, increasing throughput. The system was validated with the help of two applications

Étude d’un système interactif sécuritaire dédié à l’interaction humain-robot appliqué à des mécanismes parallèles entraînés par des câbles

Depuis l'introduction des premiers robots interactifs en industrie, qui étaient à la base des systèmes collaboratifs supposés assister les humains dans les tâches pénibles et éprouvantes physiquement, le domaine de l’interaction humain-robot a fait des progrès considérables. Actuellement, les robots et les humains peuvent coexister conjointement dans un espace hybride afin de partager des tâches de production ou de partager le temps dans l’exécution d’une activité. Cependant, les nouveaux besoins industriels doivent conduire à des recherches pour adapter les chaînes de production et les rendre plus flexible et réactive à la modification des caractéristiques des produits. L’une des solutions consiste à adapter le manipulateur industriel présent dans les lignes de production à des fins d’interaction et de collaboration. Toutefois, la présence de l’humain dans l’espace de travail d’un manipulateur (cellule de travail hybride) représente un réel défi dans le domaine de l’interaction humain-robot puisque cela consiste à l’intégration d’une multitude de variétés de capteurs dits intelligents, surtout dans le cas de l’utilisation d’un mécanisme parallèle entraîné par des câbles. Pour cette raison, plusieurs problématiques ont été soulevées, pour lesquelles peu ou pas de recherches sont réalisées : cette nouvelle technologie est introduite sans entraînement de l’opérateur, l’évaluation de la sécurité a été très peu explorée lors de l’interaction et la performance de son utilisation demeure peu évaluée dans un contexte de réduction des troubles musculosquelettiques (TMS). Le projet de recherche vise l’étude et la conception d’un système interactif permettant d’améliorer la sécurité et l’intuitivité des personnes qui interagissent avec des mécanismes parallèles entraînés par des câbles. Deux modes d’interaction sont étudiés dans le système interactif, à savoir le partage des activités et l’interaction physique. En premier lieu, une méthode de génération de trajectoires avec évitement de collisions appliquée pour le mode de partage des activités est proposée. L’effecteur du manipulateur suit un chemin dans l’espace opérationnel à travers des points de passage. Ces derniers sont générés par un réseau de neurones rétropropagation (Back-propagation), et sont reliés par un polynôme quintique (de degré cinq). En outre, la géométrie déformable de l’obstacle et l’environnement dynamique sont pris en compte dans la méthode. En second lieu, une approche est abordée pour déterminer la distance minimale entre les câbles et identifier ceux qui sont en interférence. Le calcul de distance est exécuté en temps réel à travers un algorithme. En outre, les contraintes physiques des câbles ont été prises en compte dans la modélisation mathématique et formulées en un problème d’optimisation non linéaire. Ce dernier est résolu en utilisant l’approche de Karush-Kuhn-Tucker (KKT). Cette méthode de calcul de distance est intégrée à une loi de commande interactive permettant de gérer les câbles en interférence pendant l’interaction physique avec le mécanisme. Une force est calculée et introduite dans la boucle de la commande afin d’éviter le croisement et le relâchement des câbles en interférence. Par ce fait, la tâche est exécutée jusqu’aux limites des possibilités géométriques et cinématiques du mécanisme. Par ailleurs, cette stratégie est basée sur une commande en admittance pour permettre l’interaction physiquement avec un mécanisme parallèle entrainé par des câbles. Un algorithme permettant de sélectionner entre ces deux modes est proposé. Cette approche inclut un vêtement intelligent pour le changement de mode de manière intuitive simple et rapide. L’algorithme est exécuté en temps réel et basé sur une identification de gestes utilisant un polynôme d’interpolation trigonométrique. Les signaux analysés proviennent d’une semelle instrumentée qui est située au niveau du pied. Enfin, les différents algorithmes et stratégies sont validés en simulations et à travers des expérimentations sur un mécanisme parallèle entrainé par sept câbles. Ce projet de thèse apporte plusieurs contributions dans le domaine de l’interaction humain-robot notamment la capacité d’adaptation du système interactif pour des tâches industrielles. Since the introduction of the first interactive robots in industry, which was the collaborative robots (labelled as COBOT), the field of human robot interaction has made considerable progress. In its early version, those robots were used to increase muscle strength of the operator for moving heavy loads. Recently, robots and humans can share the same workspace, production activities or working time. However, new needs in industry require more flexibility and reactivity supporting fast changes in product characteristics. One solution consists in the adaptation of an industrial robot, that is already installed in the production line, for interaction and collaboration purposes such as kinetic learning assembly task, and adaptive third hand. However, the presence of the human in the manipulators’ workspace (hybrid work cell) represents a real challenge in the field of human-robot interaction. It consists in the integration of an intelligent sensor varieties, especially when the cables driven parallel mechanisms (CDPM) are used for an interaction task. For these reasons, several issues have been raised, for which few or no research has been done yet. This new technology is introduced without any operators training and the safety assessment has been very little explored during the interaction. Moreover, the performance of its use remains poorly evaluated in a context of reduction of musculoskeletal disorders (MSDs). The research project aims to study and design an interactive system in order to improve the safety and the intuitivity when the humans interact with cables driven parallel mechanisms. Two modes of cooperation are studied in the interactive system, namely the sharing of activities and the physical interaction. First, a trajectory generating method for an industrial manipulator in a shared workspace is proposed. A neural network using a supervised learning is applied to create the waypoints required for dynamic obstacles avoidance. These points are linked with a quintic polynomial function for smooth motion which is optimized using least-square to compute an optimal trajectory. Moreover, the evaluation of human motion forms has been taken into consideration in the proposed strategy. Second, a mathematical approach is presented to determine the minimum distance between cables and to identify which ones are interfering. To execute this approach in real time, an algorithm is also presented for calculating this distance. Furthermore, the physical constraints of the cables have been considered in mathematical modeling and formulated into a nonlinear optimization problem. The latter is solved using the Karush-Kuhn-Tucker (KKT) approach. This method of distance calculation is integrated with a new interactive control that eliminates the computation of the effect of a folding interfered cable. A control strategy is proposed, which allows to manage the cables in interference while the operator physically interacts with the mechanism. A repulsive force is generated and introduced to the controller to avoid the cables crossing and folding. Therefore, the task is executed within the limits of the kinematic possibilities. Moreover, this strategy is based on an admittance control for physically interacting with a CDPM. In order to allow a change of intuitive interaction mode, an algorithm for selecting between these two modes is proposed. This approach includes an instrumented insole placed into a shoe for intuitive mode change quick and easy. The algorithm is executed in real time and based on a gesture identification using a trigonometric interpolation polynomial. Finally, theses different strategies and algorithms are validated in simulations and through experiments on a parallel mechanism driven by seven cables. This thesis project brings several contributions in the field of human-robot interaction including the ability of the interactive system to adapt for industrial tasks