Expanding the Horizons of Manufacturing: Towards Wide Integration, Smart Systems and Tools

This research topic aims at enterprise-wide modeling and optimization (EWMO) through the development and application of integrated modeling, simulation and optimization methodologies, and computer-aided tools for reliable and sustainable improvement opportunities within the entire manufacturing network (raw materials, production plants, distribution, retailers, and customers) and its components. This integrated approach incorporates information from the local primary control and supervisory modules into the scheduling/planning formulation. That makes it possible to dynamically react to incidents that occur in the network components at the appropriate decision-making level, requiring fewer resources, emitting less waste, and allowing for better responsiveness in changing market requirements and operational variations, reducing cost, waste, energy consumption and environmental impact, and increasing the benefits. More recently, the exploitation of new technology integration, such as through semantic models in formal knowledge models, allows for the capture and utilization of domain knowledge, human knowledge, and expert knowledge toward comprehensive intelligent management. Otherwise, the development of advanced technologies and tools, such as cyber-physical systems, the Internet of Things, the Industrial Internet of Things, Artificial Intelligence, Big Data, Cloud Computing, Blockchain, etc., have captured the attention of manufacturing enterprises toward intelligent manufacturing systems

Data Analytics and Machine Learning to Enhance the Operational Visibility and Situation Awareness of Smart Grid High Penetration Photovoltaic Systems

Electric utilities have limited operational visibility and situation awareness over grid-tied distributed photovoltaic systems (PV). This will pose a risk to grid stability when the PV penetration into a given feeder exceeds 60% of its peak or minimum daytime load. Third-party service providers offer only real-time monitoring but not accurate insights into system performance and prediction of productions. PV systems also increase the attack surface of distribution networks since they are not under the direct supervision and control of the utility security analysts. Six key objectives were successfully achieved to enhance PV operational visibility and situation awareness: (1) conceptual cybersecurity frameworks for PV situation awareness at device, communications, applications, and cognitive levels; (2) a unique combinatorial approach using LASSO-Elastic Net regularizations and multilayer perceptron for PV generation forecasting; (3) applying a fixed-point primal dual log-barrier interior point method to expedite AC optimal power flow convergence; (4) adapting big data standards and capability maturity models to PV systems; (5) using K-nearest neighbors and random forests to impute missing values in PV big data; and (6) a hybrid data-model method that takes PV system deration factors and historical data to estimate generation and evaluate system performance using advanced metrics. These objectives were validated on three real-world case studies comprising grid-tied commercial PV systems. The results and conclusions show that the proposed imputation approach improved the accuracy by 91%, the estimation method performed better by 75% and 10% for two PV systems, and the use of the proposed forecasting model improved the generalization performance and reduced the likelihood of overfitting. The application of primal dual log-barrier interior point method improved the convergence of AC optimal power flow by 0.7 and 0.6 times that of the currently used deterministic models. Through the use of advanced performance metrics, it is shown how PV systems of different nameplate capacities installed at different geographical locations can be directly evaluated and compared over both instantaneous as well as extended periods of time. The results of this dissertation will be of particular use to multiple stakeholders of the PV domain including, but not limited to, the utility network and security operation centers, standards working groups, utility equipment, and service providers, data consultants, system integrator, regulators and public service commissions, government bodies, and end-consumers

A Novel Black Box Process Quality Optimization Approach based on Hit Rate

Hit rate is a key performance metric in predicting process product quality in integrated industrial processes. It represents the percentage of products accepted by downstream processes within a controlled range of quality. However, optimizing hit rate is a non-convex and challenging problem. To address this issue, we propose a data-driven quasi-convex approach that combines factorial hidden Markov models, multitask elastic net, and quasi-convex optimization. Our approach converts the original non-convex problem into a set of convex feasible problems, achieving an optimal hit rate. We verify the convex optimization property and quasi-convex frontier through Monte Carlo simulations and real-world experiments in steel production. Results demonstrate that our approach outperforms classical models, improving hit rates by at least 41.11% and 31.01% on two real datasets. Furthermore, the quasi-convex frontier provides a reference explanation and visualization for the deterioration of solutions obtained by conventional models

Maintenance optimization in industry 4.0

This work reviews maintenance optimization from different and complementary points of view. Specifically, we systematically analyze the knowledge, information and data that can be exploited for maintenance optimization within the Industry 4.0 paradigm. Then, the possible objectives of the optimization are critically discussed, together with the maintenance features to be optimized, such as maintenance periods and degradation thresholds. The main challenges and trends of maintenance optimization are, then, highlighted and the need is identified for methods that do not require a-priori selection of a predefined maintenance strategy, are able to deal with large amounts of heterogeneous data collected from different sources, can properly treat all the uncertainties affecting the behavior of the systems and the environment, and can jointly consider multiple optimization objectives, including the emerging ones related to sustainability and resilience

Academic Year 2019-2020 Faculty Excellence Showcase, AFIT Graduate School of Engineering & Management

An excerpt from the Dean\u27s Message: There is no place like the Air Force Institute of Technology (AFIT). There is no academic group like AFIT’s Graduate School of Engineering and Management. Although we run an educational institution similar to many other institutions of higher learning, we are different and unique because of our defense-focused graduate-research-based academic programs. Our programs are designed to be relevant and responsive to national defense needs. Our programs are aligned with the prevailing priorities of the US Air Force and the US Department of Defense. Our faculty team has the requisite critical mass of service-tested faculty members. The unique composition of pure civilian faculty, military faculty, and service-retired civilian faculty makes AFIT truly unique, unlike any other academic institution anywhere

Artificial Intelligence in Process Engineering

In recent years, the field of Artificial Intelligence (AI) is experiencing a boom, caused by recent breakthroughs in computing power, AI techniques, and software architectures. Among the many fields being impacted by this paradigm shift, process engineering has experienced the benefits caused by AI. However, the published methods and applications in process engineering are diverse, and there is still much unexploited potential. Herein, the goal of providing a systematic overview of the current state of AI and its applications in process engineering is discussed. Current applications are described and classified according to a broader systematic. Current techniques, types of AI as well as pre- and postprocessing will be examined similarly and assigned to the previously discussed applications. Given the importance of mechanistic models in process engineering as opposed to the pure black box nature of most of AI, reverse engineering strategies as well as hybrid modeling will be highlighted. Furthermore, a holistic strategy will be formulated for the application of the current state of AI in process engineering

2018 Faculty Excellence Showcase, AFIT Graduate School of Engineering & Management

Excerpt: As an academic institution, we strive to meet and exceed the expectations for graduate programs and laud our values and contributions to the academic community. At the same time, we must recognize, appreciate, and promote the unique non-academic values and accomplishments that our faculty team brings to the national defense, which is a priority of the Federal Government. In this respect, through our diverse and multi-faceted contributions, our faculty, as a whole, excel, not only along the metrics of civilian academic expectations, but also along the metrics of military requirements, and national priorities

Air Force Institute of Technology Research Report 2007

This report summarizes the research activities of the Air Force Institute of Technology’s Graduate School of Engineering and Management. It describes research interests and faculty expertise; lists student theses/dissertations; identifies research sponsors and contributions; and outlines the procedures for contacting the school. Included in the report are: faculty publications, conference presentations, consultations, and funded research projects. Research was conducted in the areas of Aeronautical and Astronautical Engineering, Electrical Engineering and Electro-Optics, Computer Engineering and Computer Science, Systems and Engineering Management, Operational Sciences, Mathematics, Statistics and Engineering Physics