Enhanced Industrial Machinery Condition Monitoring Methodology based on Novelty Detection and Multi-Modal Analysis

This paper presents a condition-based monitoring methodology based on novelty detection applied to industrial machinery. The proposed approach includes both, the classical classification of multiple a priori known scenarios, and the innovative detection capability of new operating modes not previously available. The development of condition-based monitoring methodologies considering the isolation capabilities of unexpected scenarios represents, nowadays, a trending topic able to answer the demanding requirements of the future industrial processes monitoring systems. First, the method is based on the temporal segmentation of the available physical magnitudes, and the estimation of a set of time-based statistical features. Then, a double feature reduction stage based on Principal Component Analysis and Linear Discriminant Analysis is applied in order to optimize the classification and novelty detection performances. The posterior combination of a Feed-forward Neural Network and One-Class Support Vector Machine allows the proper interpretation of known and unknown operating conditions. The effectiveness of this novel condition monitoring scheme has been verified by experimental results obtained from an automotive industry machine.Postprint (published version

Unsupervised Heart-rate Estimation in Wearables With Liquid States and A Probabilistic Readout

Heart-rate estimation is a fundamental feature of modern wearable devices. In this paper we propose a machine intelligent approach for heart-rate estimation from electrocardiogram (ECG) data collected using wearable devices. The novelty of our approach lies in (1) encoding spatio-temporal properties of ECG signals directly into spike train and using this to excite recurrently connected spiking neurons in a Liquid State Machine computation model; (2) a novel learning algorithm; and (3) an intelligently designed unsupervised readout based on Fuzzy c-Means clustering of spike responses from a subset of neurons (Liquid states), selected using particle swarm optimization. Our approach differs from existing works by learning directly from ECG signals (allowing personalization), without requiring costly data annotations. Additionally, our approach can be easily implemented on state-of-the-art spiking-based neuromorphic systems, offering high accuracy, yet significantly low energy footprint, leading to an extended battery life of wearable devices. We validated our approach with CARLsim, a GPU accelerated spiking neural network simulator modeling Izhikevich spiking neurons with Spike Timing Dependent Plasticity (STDP) and homeostatic scaling. A range of subjects are considered from in-house clinical trials and public ECG databases. Results show high accuracy and low energy footprint in heart-rate estimation across subjects with and without cardiac irregularities, signifying the strong potential of this approach to be integrated in future wearable devices.Comment: 51 pages, 12 figures, 6 tables, 95 references. Under submission at Elsevier Neural Network

Incremental learning framework-based condition monitoring for novelty fault identification applied to electromechanical systems

A great deal of investigations are being carried out towards the effective implementation of the 4.0 Industry new paradigm. Indeed, most of the machinery involved in industrial processes are intended to be digitalized aiming to obtain enhanced information to be used for an optimized operation of the whole manufacturing process. In this regard, condition monitoring strategies are being also reconsidered to include improved performances and functionalities. Thus, the contribution of this research work lies in the proposal of an incremental learning framework approach applied to the condition monitoring of electromechanical systems. The proposed strategy is divided in three main steps, first, different available physical magnitudes are characterized through the calculation of a set of statistical-time based features. Second, a modelling of the considered conditions is performed by means of self-organizing maps in order to preserve the topology of the data; and finally, a novelty detection is carried out by a comparison among the quantization error value achieved in the data modelling for each of the considered conditions. The effectiveness of the proposed novelty fault identification condition monitoring methodology is proved by means of the evaluation of a complete experimental database acquired during the continuous working conditions of an electromechanical system. © 2018 IEEE.Peer ReviewedPostprint (author's final draft

A Framework Based on Machine Learning for Analytics of Voltage Quality Disturbances

This paper proposes a machine-learning-based framework for voltage quality analytics, where the space phasor model (SPM) of the three-phase voltages before, during, and after the event is applied as input data. The framework proceeds along with three main steps: (a) event extraction, (b) event characterization, and (c) additional information extraction. During the first step, it utilizes a Gaussian-based anomaly detection (GAD) technique to extract the event data from the recording. Principal component analysis (PCA) is adopted during the second step, where it is shown that the principal components correspond to the semi-minor and semi-major axis of the ellipse formed by the SPM. During the third step, these characteristics are interpreted to extract additional information about the underlying cause of the event. The performance of the framework was verified through experiments conducted on datasets containing synthetic and measured power quality events. The results show that the combination of semi-major axis, semi-minor axis, and direction of the major axis forms a sufficient base to characterize, classify, and eventually extract additional information from recorded event data

Advances in power quality analysis techniques for electrical machines and drives: a review

The electric machines are the elements most used at an industry level, and they represent the major power consumption of the productive processes. Particularly speaking, among all electric machines, the motors and their drives play a key role since they literally allow the motion interchange in the industrial processes; it could be said that they are the medullar column for moving the rest of the mechanical parts. Hence, their proper operation must be guaranteed in order to raise, as much as possible, their efficiency, and, as consequence, bring out the economic benefits. This review presents a general overview of the reported works that address the efficiency topic in motors and drives and in the power quality of the electric grid. This study speaks about the relationship existing between the motors and drives that induces electric disturbances into the grid, affecting its power quality, and also how these power disturbances present in the electrical network adversely affect, in turn, the motors and drives. In addition, the reported techniques that tackle the detection, classification, and mitigations of power quality disturbances are discussed. Additionally, several works are reviewed in order to present the panorama that show the evolution and advances in the techniques and tendencies in both senses: motors and drives affecting the power source quality and the power quality disturbances affecting the efficiency of motors and drives. A discussion of trends in techniques and future work about power quality analysis from the motors and drives efficiency viewpoint is provided. Finally, some prompts are made about alternative methods that could help in overcome the gaps until now detected in the reported approaches referring to the detection, classification and mitigation of power disturbances with views toward the improvement of the efficiency of motors and drives.Peer ReviewedPostprint (published version

Vibration-based adaptive novelty detection method for monitoring faults in a kinematic chain

Postprint (published version

Cellular Classes in the Human Brain Revealed In Vivo by Heartbeat-Related Modulation of the Extracellular Action Potential Waveform

Determining cell types is critical for understanding neural circuits but remains elusive in the living human brain. Current approaches discriminate units into putative cell classes using features of the extracellular action potential (EAP); in absence of ground truth data, this remains a problematic procedure. We find that EAPs in deep structures of the brain exhibit robust and systematic variability during the cardiac cycle. These cardiac-related features refine neural classification. We use these features to link bio-realistic models generated from in vitro human whole-cell recordings of morphologically classified neurons to in vivo recordings. We differentiate aspiny inhibitory and spiny excitatory human hippocampal neurons and, in a second stage, demonstrate that cardiac-motion features reveal two types of spiny neurons with distinct intrinsic electrophysiological properties and phase-locking characteristics to endogenous oscillations. This multi-modal approach markedly improves cell classification in humans, offers interpretable cell classes, and is applicable to other brain areas and species

Comprehensive Review on Detection and Classification of Power Quality Disturbances in Utility Grid With Renewable Energy Penetration

The global concern with power quality is increasing due to the penetration of renewable energy (RE) sources to cater the energy demands and meet de-carbonization targets. Power quality (PQ) disturbances are found to be more predominant with RE penetration due to the variable outputs and interfacing converters. There is a need to recognize and mitigate PQ disturbances to supply clean power to the consumer. This article presents a critical review of techniques used for detection and classification PQ disturbances in the utility grid with renewable energy penetration. The broad perspective of this review paper is to provide various concepts utilized for extraction of the features to detect and classify the PQ disturbances even in the noisy environment. More than 220 research publications have been critically reviewed, classified and listed for quick reference of the engineers, scientists and academicians working in the power quality area

Fault detection and identification methodology under an incremental learning framework applied to industrial machinery

An industrial machinery condition monitoring methodology based on ensemble novelty detection and evolving classification is proposed in this study. The methodology contributes to solve current challenges dealing with classical electromechanical system monitoring approaches applied in industrial frameworks, that is, the presence of unknown events, the limitation to the nominal healthy condition as starting knowledge, and the incorporation of new patterns to the available knowledge. The proposed methodology is divided into four main stages: 1) a dedicated feature calculation and reduction over available physical magnitudes to increase novelty detection and fault classification capabilities; 2) a novelty detection based on the ensemble of one-class support vector machines to identify not previously considered events; 3) a diagnosis by means of eClass evolving classifiers for patterns recognition; and 4) re-training to include new patterns to the novelty detection and fault identification models. The effectiveness of the proposed fault detection and identification methodology has been compared with classical approaches, and verified by experimental results obtained from an automotive end-of-line test machine.This work was supported in part by the Generalitat de Catalunya (GRC MCIA) under Grant n◦ SGR 2014-101, in part by the Spanish Ministry of Economy and Competitiveness under Project TRA2016-80472-R Research, and in part by the CONACyT Scholarship under Grant 313604

The model of an anomaly detector for HiLumi LHC magnets based on Recurrent Neural Networks and adaptive quantization

This paper focuses on an examination of an applicability of Recurrent Neural Network models for detecting anomalous behavior of the CERN superconducting magnets. In order to conduct the experiments, the authors designed and implemented an adaptive signal quantization algorithm and a custom GRU-based detector and developed a method for the detector parameters selection. Three different datasets were used for testing the detector. Two artificially generated datasets were used to assess the raw performance of the system whereas the 231 MB dataset composed of the signals acquired from HiLumi magnets was intended for real-life experiments and model training. Several different setups of the developed anomaly detection system were evaluated and compared with state-of-the-art OC-SVM reference model operating on the same data. The OC-SVM model was equipped with a rich set of feature extractors accounting for a range of the input signal properties. It was determined in the course of the experiments that the detector, along with its supporting design methodology, reaches F1 equal or very close to 1 for almost all test sets. Due to the profile of the data, the best_length setup of the detector turned out to perform the best among all five tested configuration schemes of the detection system. The quantization parameters have the biggest impact on the overall performance of the detector with the best values of input/output grid equal to 16 and 8, respectively. The proposed solution of the detection significantly outperformed OC-SVM-based detector in most of the cases, with much more stable performance across all the datasets.Comment: Related to arXiv:1702.0083