1992 NASA/ASEE Summer Faculty Fellowship Program

For the 28th consecutive year, a NASA/ASEE Summer Faculty Fellowship Program was conducted at the Marshall Space Flight Center (MSFC). The program was conducted by the University of Alabama and MSFC during the period June 1, 1992 through August 7, 1992. Operated under the auspices of the American Society for Engineering Education, the MSFC program, was well as those at other centers, was sponsored by the Office of Educational Affairs, NASA Headquarters, Washington, DC. The basic objectives of the programs, which are the 29th year of operation nationally, are (1) to further the professional knowledge of qualified engineering and science faculty members; (2) to stimulate and exchange ideas between participants and NASA; (3) to enrich and refresh the research and teaching activities of the participants' institutions; and (4) to contribute to the research objectives of the NASA centers

NASA SBIR abstracts of 1991 phase 1 projects

The objectives of 301 projects placed under contract by the Small Business Innovation Research (SBIR) program of the National Aeronautics and Space Administration (NASA) are described. These projects were selected competitively from among proposals submitted to NASA in response to the 1991 SBIR Program Solicitation. The basic document consists of edited, non-proprietary abstracts of the winning proposals submitted by small businesses. The abstracts are presented under the 15 technical topics within which Phase 1 proposals were solicited. Each project was assigned a sequential identifying number from 001 to 301, in order of its appearance in the body of the report. Appendixes to provide additional information about the SBIR program and permit cross-reference of the 1991 Phase 1 projects by company name, location by state, principal investigator, NASA Field Center responsible for management of each project, and NASA contract number are included

Cumulative index to NASA Tech Briefs, 1986-1990, volumes 10-14

Tech Briefs are short announcements of new technology derived from the R&D activities of the National Aeronautics and Space Administration. These briefs emphasize information considered likely to be transferrable across industrial, regional, or disciplinary lines and are issued to encourage commercial application. This cumulative index of Tech Briefs contains abstracts and four indexes (subject, personal author, originating center, and Tech Brief number) and covers the period 1986 to 1990. The abstract section is organized by the following subject categories: electronic components and circuits, electronic systems, physical sciences, materials, computer programs, life sciences, mechanics, machinery, fabrication technology, and mathematics and information sciences

Intelligent 3D seam tracking and adaptable weld process control for robotic TIG welding

Tungsten Inert Gas (TIG) welding is extensively used in aerospace applications, due to its unique ability to produce higher quality welds compared to other shielded arc welding types. However, most TIG welding is performed manually and has not achieved the levels of automation that other welding techniques have. This is mostly attributed to the lack of process knowledge and adaptability to complexities, such as mismatches due to part fit-up. Recent advances in automation have enabled the use of industrial robots for complex tasks that require intelligent decision making, predominantly through sensors. Applications such as TIG welding of aerospace components require tight tolerances and need intelligent decision making capability to accommodate any unexpected variation and to carry out welding of complex geometries. Such decision making procedures must be based on the feedback about the weld profile geometry. In this thesis, a real-time position based closed loop system was developed with a six axis industrial robot (KUKA KR 16) and a laser triangulation based sensor (Micro-Epsilon Scan control 2900-25). [Continues.

Research reports: 1990 NASA/ASEE Summer Faculty Fellowship Program

Reports on the research projects performed under the NASA/ASEE Summer Faculty Fellowship Program are presented. The program was conducted by The University of Alabama and MSFC during the period from June 4, 1990 through August 10, 1990. Some of the topics covered include: (1) Space Shuttles; (2) Space Station Freedom; (3) information systems; (4) materials and processes; (4) Space Shuttle main engine; (5) aerospace sciences; (6) mathematical models; (7) mission operations; (8) systems analysis and integration; (9) systems control; (10) structures and dynamics; (11) aerospace safety; and (12) remote sensin

NASA SBIR abstracts of 1990 phase 1 projects

The research objectives of the 280 projects placed under contract in the National Aeronautics and Space Administration (NASA) 1990 Small Business Innovation Research (SBIR) Phase 1 program are described. The basic document consists of edited, non-proprietary abstracts of the winning proposals submitted by small businesses in response to NASA's 1990 SBIR Phase 1 Program Solicitation. The abstracts are presented under the 15 technical topics within which Phase 1 proposals were solicited. Each project was assigned a sequential identifying number from 001 to 280, in order of its appearance in the body of the report. The document also includes Appendixes to provide additional information about the SBIR program and permit cross-reference in the 1990 Phase 1 projects by company name, location by state, principal investigator, NASA field center responsible for management of each project, and NASA contract number

Summary of Research 2000, Department of Mechanical Engineering

The views expressed in this report are those of the authors and do not reflect the official policy or position of the Department of Defense or U.S. Government.This report contains project summaries of the research projects in the Department of Mechanical Engineering. A list of recent publications is also included, which consists of conference presentations and publications, books, contributions to books, published journal papers, and technical reports. Thesis abstracts of students advised by faculty in the Department are also included

REAL-TIME MODEL PREDICTIVE CONTROL OF QUASI-KEYHOLE PIPE WELDING

Quasi-keyhole, including plasma keyhole and double-sided welding, is a novel approach proposed to operate the keyhole arc welding process. It can result in a high quality weld, but also raise higher demand of the operator. A computer control system to detect the keyhole and control the arc current can improve the performance of the welding process. To this effect, developing automatic pipe welding, instead of manual welding, is a hot research topic in the welding field. The objective of this research is to design an automatic quasi-keyhole pipe welding system that can monitor the keyhole and control its establishment time to track the reference trajectory as the dynamic behavior of welding processes changes. For this reason, an automatic plasma welding system is proposed, in which an additional electrode is added on the back side of the workpiece to detect the keyhole, as well as to provide the double-side arc in the double-sided arc welding mode. In the automatic pipe welding system the arc current can be controlled by the computer controller. Based on the designed automatic plasma pipe welding system, two kinds of model predictive controller − linear and bilinear − are developed, and an optimal algorithm is designed to optimize the keyhole weld process. The result of the proposed approach has been verified by using both linear and bilinear model structures in the quasi-keyhole plasma welding (QKPW) process experiments, both in normal plasma keyhole and double-sided arc welding modes

Neuro-fuzzy control modelling for gas metal arc welding process

Weld quality features are difficult or impossible to directly measure and control during welding, therefore indirect methods are necessary. Penetration is the most important geometric feature since in most applications it is the most significant factor affecting joint strength. Observation of penetration is only possible from the back face of the full penetration weld. In all other cases, since direct measurement of depth of penetration is not possible, real time control of penetration in the Gas Metal Arc Welding (GMAW) process by sensing conditions at the top surface of the joint is necessary. This continues to be a major area of interest for automation of the process. The objective of this research has been to develop an on-line intelligent process control model for GMAW, which can monitor and control the welding process. The model uses measurement of the temperature at a point on the surface of the workpiece to predict the depth of penetration being achieved, and to provide feedback for corrective adjustment of welding variables. Neural Network and Fuzzy Logic technologies have been used to achieve a reliable Neuro-Fuzzy control model for GMAW of a typical closed butt joint having 60° Vee edge preparation. The neural network model predicts the surface temperature expected for a set of fixed and adjustable welding variables when a prescribed level of penetration is achieved. This predicted temperature is compared with the actual surface temperature occurring during welding, as measured by an infrared sensor. If there is a difference between the measured temperature and the temperature predicted by the neural network, a fuzzy logic model will recommend changes to the adjustable welding variables necessary to achieve the desired weld penetration. Large scale experiments to obtain data for modelling and for model validation, and various other modelling studies are described. The results are used to establish the relationships between the output surface temperature measurement, welding variables and the corresponding achieved weld quality criteria. The effectiveness of the modelling methodology in dealing with fixed or variable root gap has also been tested. The result shows that the Neuro-fuzzy models are capable of providing control of penetration to an acceptable degree of accuracy, and a potential control response time, using modestly powerful computing hardware, of the order of one hundred milliseconds. This is more than adequate for real time control of GMAW. The application potential for control using these models is significant since, unlike many other top surface monitoring methods, it does not require sensing of the highly transient weld pool shape or surface