A Modular Bio-inspired Robotic Hand with High Sensitivity

While parallel grippers and multi-fingered robotic hands are well developed and commonly used in structured settings, it remains a challenge in robotics to design a highly articulated robotic hand that can be comparable to human hands to handle various daily manipulation and grasping tasks. Dexterity usually requires more actuators but also leads to a more sophisticated mechanism design and is more expensive to fabricate and maintain. Soft materials are able to provide compliance and safety when interacting with the physical world but are hard to model. This work presents a hybrid bio-inspired robotic hand that combines soft matters and rigid elements. Sensing is integrated into the rigid bodies resulting in a simple way for pose estimation with high sensitivity. The proposed hand is in a modular structure allowing for rapid fabrication and programming. The fabrication process is carefully designed so that a full hand can be made with low-cost materials and assembled in an efficient manner. We demonstrate the dexterity of the hand by successfully performing human grasp types.Comment: 7 pages, 13 figures, IEEE RoboSoft 202

Progettazione e Controllo di Mani Robotiche

The application of dexterous robotic hands out of research laboratories has been limited by the intrinsic complexity that these devices present. This is directly reflected as an economically unreasonable cost and a low overall reliability. Within the research reported in this thesis it is shown how the problem of complexity in the design of robotic hands can be tackled, taking advantage of modern technologies (i.e. rapid prototyping), leading to innovative concepts for the design of the mechanical structure, the actuation and sensory systems. The solutions adopted drastically reduce the prototyping and production costs and increase the reliability, reducing the number of parts required and averaging their single reliability factors. In order to get guidelines for the design process, the problem of robotic grasp and manipulation by a dual arm/hand system has been reviewed. In this way, the requirements that should be fulfilled at hardware level to guarantee successful execution of the task has been highlighted. The contribution of this research from the manipulation planning side focuses on the redundancy resolution that arise in the execution of the task in a dexterous arm/hand system. In literature the problem of coordination of arm and hand during manipulation of an object has been widely analyzed in theory but often experimentally demonstrated in simplified robotic setup. Our aim is to cover the lack in the study of this topic and experimentally evaluate it in a complex system as a anthropomorphic arm hand system

Hands in the Real World

Robots face a rapidly expanding range of potential applications beyond controlled environments, from remote exploration and search-and-rescue to household assistance and agriculture. The focus of physical interaction is typically delegated to end-effectors -- fixtures, grippers or hands -- as these machines perform manual tasks. Yet, effective deployment of versatile robot hands in the real world is still limited to few examples, despite decades of dedicated research. In this paper we review hands that found application in the field, aiming to discuss open challenges with more articulated designs, discussing novel trends and perspectives. We hope to encourage swift development of capable robotic hands for long-term use in varied real world settings. The first part of the paper centers around progress in artificial hand design, identifying key functions for a variety of environments. The final part focuses on the overall trends in hand mechanics, sensors and control, and how performance and resiliency are qualified for real world deployment

A shape memory alloy-based biomimetic robotic hand : design, modelling and experimental evaluation

Every year more the 400,000 people are subject to an upper limb amputation. Projections foresee that this number may double by the 2050. Infections, trauma, cancer, or complications that arise in blood vessels represent the main causes for amputations. The access to prosthetic care is worldwide extremely limited. This is mainly due to the high cost both of commercially available prostheses and of the rehabilitation procedure which every prostheses user has to endure. Aside from high costs, commercially available hand prostheses have faced high rejection rates, mainly due to the their heavy weight, noisy operation and also to the unnatural feel of the fingers. To overcome these limitations, new materials, such as Shape Memory Alloys (SMAs), have been considered as potential candidate actuators for these kind of devices. In order to provide a contribution in the development of performant and easily affordable hand prostheses, the development of a novel and cost-effective five-fingered hand prototype actuated by Shape Memory Alloy (SMA) wires is presented in this work. The dissertation starts with the description of a first generation of a SMA actuated finger. Structure assemblage and performances in term of force, motion and reactiveness are investigated to highlight advantages and disadvantages of the prototype. In order to improve the achievable performances, a second generation of SMA actuated finger having soft features is introduced. Its structure, a five-fingered hand prosthesis having intrinsically elastic fingers, capable to grasp several types of objects with a considerable force, and an entirely 3D printed structure is then presented. Comparing this prototype with the most important prostheses developed so far, relevant advantages especially in term of noiseless actuation, cost, weight, responsiveness and force can be highlighted. A finite element based framework is then developed, to enable additional structure optimization and further improve the SMA finger performances. On the same time, a concentrated parameters physics-based model is formulated to allow, in the future, an easier control of the device, characterized by strong nonlinearities mainly due to the Shape Memory alloy hysteretic behavior.Jedes Jahr werden weltweit bei mehr als 400.000 Menschen Amputationen der oberen Gliedmaßen durchgeführt. Prognosen gehen davon aus, dass sich diese Zahl bis zum Jahr 2050 verdoppeln wird. Hauptursachen der Amputationen sind Infektionen, Unfälle, Krebs oder Durchblutungsstörungen. Der Zugang zu prothetischer Versorgung ist besonders in den Entwicklungsländern stark eingeschränkt. Dies liegt vor allem an den hohen Kosten sowohl der im Handel erhältlichen Prothesen als auch des Rehabilitationsprozesses, den jeder Prothesenträger durchlaufen muss. Neben den hohen Kosten haben kommerziell erhältliche Handprothesen aufgrund ihres hohen Gewichts, des lauten Betriebes und auch des unnatürlichen Gefühls hohe Ablehnungsraten. Um diese Einschränkungen zu überwinden, wurden neue Materialien, wie z.B. Formgedächtnislegierungen (SMAs), als potenzielle Materialien für den Antrieb von Prothesen untersucht . Um einen Beitrag zur Entwicklung von leistungsfähigen und erschwinglichen Handprothesen zu leisten, wird in dieser Arbeit die Entwicklung eines neuartigen und kostengünstigen Fünf-Finger-Handprototyps vorgestellt, der durch Drähte aus Formgedächtnislegierungen aktiviert wird. Die Doktorarbeit beginnt mit der Beschreibung der ersten Generation eines SMA-aktivierten Fingers. Zuerst wird der Aufbau und das Wirkungsprinzip des SMA Fingers erläutert und die Leistungs- und Bewegungsfähigkeit des Systems untersucht sowie Vor- und Nachteile des Prototyps dargestellt. Anschließend, um die erreichbare Leistungsfähigkeit zu verbessern, wird eine zweite Generation von SMA-gesteuerten Fingern vorgestellt, die eine vollständig in 3D gedruckte Struktur aufweisen. Diese Fünffinger-Handprothese mit inhärent elastischen Fingern ermöglicht nicht nur das Greifen unterschiedlich geformter Objekte sondern auch das Heben und Halten schwerer Gegenstände. Dieser neuartige Prototyp wird mit den wichtigsten bisher entwickelten Prothesen verglichen und die relevanten Vorteile insbesondere in Bezug auf geräuschlose Ansteuerung, Kosten, Gewicht, Reaktionszeit und Kraft hervorgehoben. Abschließend wird ein Finite-Elemente-Modell entwickelt, mit Hilfe dessen die Fingerstruktur weiter optimiert und die Leistungsfähigkeit des SMA-Fingers noch verbessert werden kann. Zusätzlich wird ein Konzentriertes-Parameter-Modell formuliert, um, in der Zukunft, eine leichtere Regelung des Systems zu ermöglichen. Dieses ist notwendig, da der SMA-Finger starke Nichtlinearitäten aufweist, die auf das hysteretische Verhalten der Formgedächtnislegierung zurückzuführen sind

Development and validation of haptic devices for studies on human grasp and rehabilitation

This thesis aims to develop and to validate a new set of devices for accurate investigation of human finger stiffness and force distribution in grasping tasks. The ambitious goal of this research is twofold: 1) to advance the state of art on human strategies in manipulation tasks and provide tools to assess rehabilitation procedure, 2) to investigate human strategies for impedance control that can be used for human robot interaction and control of myoelectric prosthesis. The first part of this thesis describes two types of systems that enable to achieve a complete set of measurements on force distribution and contact point locations. More specifically, this part includes: (i) the design process and validation of tripod grasp devices with controllable stiffness at the contact to be used also for rehabilitation purposes, and (ii) the validation of multi-digit wearable sensor system. Results on devices validation as well as illustrative measurement examples are reported and discussed. The effectiveness of these devices in grasp analysis was also experimentally demonstrated and applications to neuroscientific studies are discussed. In the second part of this thesis, the tripod devices are exploited in two different studies to investigate stiffness regulation principles in humans. The first study provides evidence on the existence of coordinated stiffening patterns in human hand fingers and establishes initial steps towards a real-time and effective modelling of finger stiffness in tripod grasp. This pattern further supports the evidence of synergistic control in human grasping. To achieve this goal, the endpoint stiffness of the thumb, index and middle fingers of healthy subjects are experimentally identified and correlated with the electromyography (EMG) signals recorded from a dominant antagonistic pair of the forearm muscles. Our findings suggest that the magnitude of the stiffness ellipses at the fingertips grows in a coordinated way, subsequent to the co-contraction of the forearm muscles. The second study presents experimental findings on how humans modulate their hand stiffness while grasping object of varying levels of compliance. Subjects perform a grasp and lift task with a tripod-grasp object with contact surfaces of variable compliance; EMG from the main finger flexor and extensor muscles was recorded along with force and torque data at the contact points. A significant increase in the extensor muscle and cocontraction levels is evidenced with an increasing compliance at the contact points. Overall results give solid evidence on the validity and utility of the proposed devices to investigate human grasp proprieties. The underlying motor control principles that are exploited by humans in the achievement of a reliable and robust grasp can be potentially integrated into the control framework of robotic or prosthetic hands to achieve a similar interaction performance

DEVELOPMENT OF A SOFT PNEUMATIC ACTUATOR FOR MODULAR ROBOTIC MECHANISMS

Soft robotics is a widely and rapidly growing field of research today. Soft pneumatic actuators, as a fundamental element in soft robotics, have gained huge popularity and are being employed for the development of soft robots. During the last decade, a variety of hyper-elastic robotic systems have been realized. As the name suggests, such robots are made up of soft materials, and do not have any underlying rigid mechanical structure. These robots are actuated employing various methods like pneumatic, electroactive, jamming etc. Generally, in order to achieve a desired mechanical response to produce required actuation or manipulation, two or more materials having different stiffness are utilized to develop a soft robot. However, this method introduces complications in the fabrication process as well as in further design flexibility and modifications. The current work presents a design scheme of a soft robotic actuator adapting an easier fabrication approach, which is economical and environment friendly as well. The purpose is the realization of a soft pneumatic actuator having functional ability to produce effective actuation, and which is further employable to develop modular and scalable mechanisms. That infers to scrutinize the profile and orientation of the internal actuation cavity and the outer shape of viii the actuator. Utilization of a single material for this actuator has been considered to make this design scheme convenient. A commercial silicone rubber was selected which served for an economical process both in terms of the cost as well as its accommodating fabrication process through molding. In order to obtain the material behavior, \u2018Ansys Workbench 17.1 R \u2019 has been used. Cubic outline for the actuator aided towards the realization of a body shape which can easily be engaged for the development of modular mechanisms employing multiple units. This outer body shape further facilitates to achieve the stability and portability of the actuator. The soft actuator has been named \u2018Soft Cubic Module\u2019 based on its external cubic shape. For the internal actuation cavity design, various shapes, such as spherical, elliptical and cylindrical, were examined considering their different sizes and orientations within the cubic module. These internal cavities were simulated in order to achieve single degree of freedom actuation. That means, only one face of the cube is principally required to produce effective deformation. \u2018Creo Perametric 3.0 M 130\u2019 has been used to design the model and to evaluate the performance of actuation cavities in terms of effective deformation and the resulting von-mises stress. Out of the simulated profiles, cylindrical cavity with desired outcomes has been further considered to design the soft actuator. \u2018Ansys Workbench 17.1 R \u2019 environment was further used to assess the performance of cylindrical actuation cavity. Evaluation in two different simulation environments helped to validate the initially achieved results. The developed soft cubic actuator was then employed to develop different mechanisms in a single unit configuration as well as multi-unit robotic system developments. This design scheme is considered as the first tool to investigate its capacity to perform certain given tasks in various configurations. Alongside its application as a single unit gripper and a two unit bio-mimetic crawling mechanism, this soft actuator has been employed to realize a four degree ix of freedom robotic mechanism. The formation of this primitive soft robotic four axis mechanism is being further considered to develop an equivalent mechanism similar to the well known Stewart platform, with advantages of compactness, simpler kinematics design, easier control, and lesser cost. Overall, the accomplished results indicate that the design scheme of Soft Cubic Module is helpful in realizing a simple and cost-effective soft pneumatic actuator which is modular and scalable. Another favourable point of this scheme is the use of a single material with convenient fabrication and handling

Modular soft pneumatic actuator system design for compliance matching

The future of robotics is personal. Never before has technology been as pervasive as it is today, with advanced mobile electronics hardware and multi-level network connectivity pushing âsmartâ devices deeper into our daily lives through home automation systems, virtual assistants, and wearable activity monitoring. As the suite of personal technology around us continues to grow in this way, augmenting and offloading the burden of routine activities of daily living, the notion that this trend will extend to robotics seems inevitable. Transitioning robots from their current principal domain of industrial factory settings to domestic, workplace, or public environments is not simply a matter of relocation or reprogramming, however. The key differences between âtraditionalâ types of robots and those which would best serve personal, proximal, human interactive applications demand a new approach to their design. Chief among these are requirements for safety, adaptability, reliability, reconfigurability, and to a more practical extent, usability. These properties frame the context and objectives of my thesis work, which seeks to provide solutions and answers to not only how these features might be achieved in personal robotic systems, but as well what benefits they can afford. I approach the investigation of these questions from a perspective of compliance matching of hardware systems to their applications, by providing methods to achieve mechanical attributes complimentary to their environment and end-use. These features are fundamental to the burgeoning field of Soft Robotics, wherein flexible, compliant materials are used as the basis for the structure, actuation, sensing, and control of complete robotic systems. Combined with pressurized air as a power source, soft pneumatic actuator (SPA) based systems offers new and novel methods of exploiting the intrinsic compliance of soft material components in robotic systems. While this strategy seems to answer many of the needs for human-safe robotic applications, it also brings new questions and challenges: What are the needs and applications personal robots may best serve? Are soft pneumatic actuators capable of these tasks, or âusefulâ work output and performance? How can SPA based systems be applied to provide complex functionality needed for operation in diverse, real-world environments? What are the theoretical and practical challenges in implementing scalable, multiple degrees of freedom systems, and how can they be overcome? I present solutions to these problems in my thesis work, elucidated through scientific design, testing and evaluation of robotic prototypes which leverage and demonstrate three key features: 1) Intrinsic compliance: provided by passive elastic and flexible component material properties, 2) Extrinsic compliance: rendered through high number of independent, controllable degrees of freedom, and 3) Complementary design: exhibited by modular, plug and play architectures which combine both attributes to achieve compliant systems. Through these core projects and others listed below I have been engaged in soft robotic technology, its application, and solutions to the challenges which are critical to providing a path forward within the soft robotics field, as well as for the future of personal robotics as a whole toward creating a better society

Kinematics and Robot Design II (KaRD2019) and III (KaRD2020)

This volume collects papers published in two Special Issues “Kinematics and Robot Design II, KaRD2019” (https://www.mdpi.com/journal/robotics/special_issues/KRD2019) and “Kinematics and Robot Design III, KaRD2020” (https://www.mdpi.com/journal/robotics/special_issues/KaRD2020), which are the second and third issues of the KaRD Special Issue series hosted by the open access journal robotics.The KaRD series is an open environment where researchers present their works and discuss all topics focused on the many aspects that involve kinematics in the design of robotic/automatic systems. It aims at being an established reference for researchers in the field as other serial international conferences/publications are. Even though the KaRD series publishes one Special Issue per year, all the received papers are peer-reviewed as soon as they are submitted and, if accepted, they are immediately published in MDPI Robotics. Kinematics is so intimately related to the design of robotic/automatic systems that the admitted topics of the KaRD series practically cover all the subjects normally present in well-established international conferences on “mechanisms and robotics”.KaRD2019 together with KaRD2020 received 22 papers and, after the peer-review process, accepted only 17 papers. The accepted papers cover problems related to theoretical/computational kinematics, to biomedical engineering and to other design/applicative aspects