Method and apparatus for configuration control of redundant robots

A method and apparatus to control a robot or manipulator configuration over the entire motion based on augmentation of the manipulator forward kinematics is disclosed. A set of kinematic functions is defined in Cartesian or joint space to reflect the desirable configuration that will be achieved in addition to the specified end-effector motion. The user-defined kinematic functions and the end-effector Cartesian coordinates are combined to form a set of task-related configuration variables as generalized coordinates for the manipulator. A task-based adaptive scheme is then utilized to directly control the configuration variables so as to achieve tracking of some desired reference trajectories throughout the robot motion. This accomplishes the basic task of desired end-effector motion, while utilizing the redundancy to achieve any additional task through the desired time variation of the kinematic functions. The present invention can also be used for optimization of any kinematic objective function, or for satisfaction of a set of kinematic inequality constraints, as in an obstacle avoidance problem. In contrast to pseudoinverse-based methods, the configuration control scheme ensures cyclic motion of the manipulator, which is an essential requirement for repetitive operations. The control law is simple and computationally very fast, and does not require either the complex manipulator dynamic model or the complicated inverse kinematic transformation. The configuration control scheme can alternatively be implemented in joint space

Experiments in Nonlinear Adaptive Control of Multi-Manipulator, Free-Flying Space Robots

Sophisticated robots can greatly enhance the role of humans in space by relieving astronauts of low level, tedious assembly and maintenance chores and allowing them to concentrate on higher level tasks. Robots and astronauts can work together efficiently, as a team; but the robot must be capable of accomplishing complex operations and yet be easy to use. Multiple cooperating manipulators are essential to dexterity and can broaden greatly the types of activities the robot can achieve; adding adaptive control can ease greatly robot usage by allowing the robot to change its own controller actions, without human intervention, in response to changes in its environment. Previous work in the Aerospace Robotics Laboratory (ARL) have shown the usefulness of a space robot with cooperating manipulators. The research presented in this dissertation extends that work by adding adaptive control. To help achieve this high level of robot sophistication, this research made several advances to the field of nonlinear adaptive control of robotic systems. A nonlinear adaptive control algorithm developed originally for control of robots, but requiring joint positions as inputs, was extended here to handle the much more general case of manipulator endpoint-position commands. A new system modelling technique, called system concatenation was developed to simplify the generation of a system model for complicated systems, such as a free-flying multiple-manipulator robot system. Finally, the task-space concept was introduced wherein the operator's inputs specify only the robot's task. The robot's subsequent autonomous performance of each task still involves, of course, endpoint positions and joint configurations as subsets. The combination of these developments resulted in a new adaptive control framework that is capable of continuously providing full adaptation capability to the complex space-robot system in all modes of operation. The new adaptive control algorithm easily handles free-flying systems with multiple, interacting manipulators, and extends naturally to even larger systems. The new adaptive controller was experimentally demonstrated on an ideal testbed in the ARL-A first-ever experimental model of a multi-manipulator, free-flying space robot that is capable of capturing and manipulating free-floating objects without requiring human assistance. A graphical user interface enhanced the robot usability: it enabled an operator situated at a remote location to issue high-level task description commands to the robot, and to monitor robot activities as it then carried out each assignment autonomously

Evaluation of automated decisionmaking methodologies and development of an integrated robotic system simulation

A generic computer simulation for manipulator systems (ROBSIM) was implemented and the specific technologies necessary to increase the role of automation in various missions were developed. The specific items developed are: (1) capability for definition of a manipulator system consisting of multiple arms, load objects, and an environment; (2) capability for kinematic analysis, requirements analysis, and response simulation of manipulator motion; (3) postprocessing options such as graphic replay of simulated motion and manipulator parameter plotting; (4) investigation and simulation of various control methods including manual force/torque and active compliances control; (5) evaluation and implementation of three obstacle avoidance methods; (6) video simulation and edge detection; and (7) software simulation validation

Dynamics and controls for robot manipulators with open and closed kinematic chain mechanisms

This dissertation deals with dynamics and controls for robot manipulators with open and closed kinematic chain mechanisms;Part I of this dissertation considers the problem of designing a class of robust algorithms for the trajectory tracking control of unconstrained single robot manipulator. The general control structure consists of two parts: The nominal control laws are first introduced to stabilize the system in the absence of uncertainties, then a class of robust nonlinear control laws are adopted to compensate for both the structured uncertainties and the unstructured uncertainties by using deterministic approach. The possible upper bounds of uncertainties are assumed to be known for the nonadaptive version of robust nonlinear controls. If information on these bounds is not available, then the adaptive bound of the robust controller is presented to overcome possible time-varying uncertainties (i.e., decentralized adaptive control scheme);Part II of the dissertation presents the efficient methodology of formulating system dynamics and hybrid position/force control for a single robot manipulator under geometric end-effector constraints. In order to facilitate dynamic analysis and control synthesis, the original joint-space dynamics (or a set of DAEs) is transformed into the constraint-space model through nonlinear transformations. Using the transformed dynamic model, a class of hybrid control laws are presented to manipulate the position and contact force at the end-effector simultaneously and accurately: the modified computed torque method, the robust adaptive controller, and the adaptive hybrid impedance controller;Part III of the dissertation deals with a mathematical modeling and coordinated control of multiple robot manipulators holding and transporting a rigid common object on the constraint surfaces. First, the kinematics and dynamics of multiple robot systems containing the closed-chain mechanisms are formulated from a unified viewpoint. After a series of model transformations, a new combined dynamic model is derived for dynamic analysis and control synthesis. Next, a class of hybrid position/force controllers are developed. The control laws can be used to simultaneously control the position of the object along the constraint surfaces and the contact forces (the internal grasping forces and the external constraint forces)

Dynamics and Control of Flexible Composite Robotic Manipulators Based on Finite Element Method

The robotic manipulator is a device to carry out the various tasks according to the requirements without any human intervention. Vibration analysis of flexible manipulators has been an important area of research in order to model and control of such systems. In the present analysis, the Timoshenko beam theory based single and double link flexible manipulators made up of advanced composite material have been analyzed using finite element method. A three noded beam element has been implemented for modelling and analysis of the flexible composite manipulators under different input torques. The effects of hybridization of the different composite materials on the positions and residuals of the end effectors have also been studied. The input shaping has also been carried out in order to reduce the residual vibration of the end effector by adjusting the amplitude and time delay. The influences of the taper angles of the tapered flexible composite manipulators on the end effector movement and vibration have also been presented. The linear quadratic regulator control (LQR) scheme has been applied in order to further reduce the residual vibration of the end effector. Various results have been obtained based on the different analyses. The results reveal that the tapered hollow flexible composite manipulators give the better performances in terms of end effector positions and residual vibration. The obtained results based on the LQR control scheme show that residual vibration can be controlled without compromising the end effector movement

Passive Compliance Control of Redundant Serial Manipulators

Current industrial robotic manipulators, and even state of the art robotic manipulators, are slower and less reliable than humans at executing constrained manipulation tasks, tasks where motion is constrained in some direction (e.g., opening a door, turning a crank, polishing a surface, or assembling parts). Many constrained manipulation tasks are still performed by people because robots do not have the manipulation ability to reliably interact with a stiff environment, for which even small commanded position error yields very high contact forces in the constrained directions. Contact forces can be regulated using compliance control, in which the multi-directional elastic behavior (force-displacement relationship) of the end-effector is controlled along with its position. Some state of the art manipulators can directly control the end-effector\u27s elastic behavior using kinematic redundancy (when the robot has more than the necessary number of joints to realize a desired end-effector position) and using variable stiffness actuators (actuators that adjust the physical joint stiffness in real time). Although redundant manipulators with variable stiffness actuators are capable of tracking a time-varying elastic behavior and position of the end-effector, no prior work addresses how to control the robot actuators to do so. This work frames this passive compliance control problem as a redundant inverse kinematics path planning problem extended to include compliance. The problem is to find a joint manipulation path (a continuous sequence of joint positions and joint compliances) to realize a task manipulation path (a continuous sequence of end-effector positions and compliances). This work resolves the joint manipulation path at two levels of quality: 1) instantaneously optimal and 2) globally optimal. An instantaneously optimal path is generated by integrating the optimal joint velocity (according to an instantaneous cost function) that yields the desired task velocity. A globally optimal path is obtained by deforming an instantaneously generated path into one that minimizes a global cost function (integral of the instantaneous cost function). This work shows the existence of multiple local minima of the global cost function and provides an algorithm for finding the global minimum

Performance of modified jatropha oil in combination with hexagonal boron nitride particles as a bio-based lubricant for green machining

This study evaluates the machining performance of newly developed modified jatropha oils (MJO1, MJO3 and MJO5), both with and without hexagonal boron nitride (hBN) particles (ranging between 0.05 and 0.5 wt%) during turning of AISI 1045 using minimum quantity lubrication (MQL). The experimental results indicated that, viscosity improved with the increase in MJOs molar ratio and hBN concentration. Excellent tribological behaviours is found to correlated with a better machining performance were achieved by MJO5a with 0.05 wt%. The MJO5a sample showed the lowest values of cutting force, cutting temperature and surface roughness, with a prolonged tool life and less tool wear, qualifying itself to be a potential alternative to the synthetic ester, with regard to the environmental concern

Dynamics and control of robotic systems for on-orbit objects manipulation

Multi-body systems (MSs) are assemblies composed of multiple bodies (either rigid or structurally flexible) connected among each other by means of mechanical joints. In many engineering fields (such as aerospace, aeronautics, robotics, machinery, military weapons and bio-mechanics) a large number of systems (e.g. space robots, aircraft, terrestrial vehicles, industrial machinery, launching systems) can be included in this category. The dynamic characteristics and performance of such complex systems need to be accurately and rapidly analyzed and predicted. Taking this engineering background into consideration, a new branch of study, named as Multi-body Systems Dynamics (MSD), emerged in the 1960s and has become an important research and development area in modern mechanics; it mainly addresses the theoretical modeling, numerical analysis, design optimization and control for complex MSs. The research on dynamics modeling and numerical solving techniques for rigid multi-body systems has relatively matured and perfected through the developments over the past half century. However, for many engineering problems, the rigid multi-body system model cannot meet the requirements in terms of precision. It is then necessary to consider the coupling between the large rigid motions of the MS components and their elastic displacements; thus the study of the dynamics of flexible MSs has gained increasing relevance. The flexible MSD involves many theories and methods, such as continuum mechanics, computational mechanics and nonlinear dynamics, thus implying a higher requirement on the theoretical basis. Robotic on-orbit operations for servicing, repairing or de-orbiting existing satellites are among space mission concepts expected to have a relevant role in a close future. In particular, many studies have been focused on removing significant debris objects from their orbit. While mission designs involving tethers, nets, harpoons or glues are among options studied and analyzed by the scientific and industrial community, the debris removal by means of robotic manipulators seems to be the solution with the longest space experience. In fact, robotic manipulators are now a well-established technology in space applications as they are routinely used for handling and assembling large space modules and for reducing human extravehicular activities on the International Space Station. The operations are generally performed in a tele-operated approach, where the slow motion of the robotic manipulator is controlled by specialized operators on board of the space station or at the ground control center. Grasped objects are usually cooperative, meaning they are capable to re-orient themselves or have appropriate mechanisms for engagement with the end-effectors of the manipulator (i.e. its terminal parts). On the other hand, debris removal missions would target objects which are often non-controlled and lacking specific hooking points. Moreover, there would be a distinctive advantage in terms of cost and reliability to conduct this type of mission profile in a fully autonomous manner, as issues like obstacle avoidance could be more easily managed locally than from a far away control center. Space Manipulator Systems (SMSs) are satellites made of a base platform equipped with one or more robotic arms. A SMS is a floating system because its base is not fixed to the ground like in terrestrial manipulators; therefore, the motion of the robotic arms affects the attitude and position of the base platform and vice versa. This reciprocal influence is denoted as "dynamic coupling" and makes the dynamics modeling and motion planning of a space robot much more complicated than those of fixed-base manipulators. Indeed, SMSs are complex systems whose dynamics modeling requires appropriate theoretical and mathematical tools. The growing importance SMSs are acquiring is due to their operational ductility as they are able to perform complicated tasks such as repairing, refueling, re-orbiting spacecraft, assembling articulated space structures and cleaning up the increasing amount of space debris. SMSs have also been employed in several rendezvous and docking missions. They have also been the object of many studies which verified the possibility to extend the operational life of commercial and scientific satellites by using an automated servicing spacecraft dedicated to repair, refuel and/or manage their failures (e.g. DARPA's Orbital Express and JAXA's ETS VII). Furthermore, Active Debris Removal (ADR) via robotic systems is one of the main concerns governments and space agencies have been facing in the last years. As a result, the grasping and post-grasping operations on non-cooperative objects are still open research areas facing many technical challenges: the target object identification by means of passive or active optical techniques, the estimation of its kinematic state, the design of dexterous robotic manipulators and end-effectors, the multi-body dynamics analysis, the selection of approaching and grasping maneuvers and the post-grasping mission planning are the main open research challenges in this field. The missions involving the use of SMSs are usually characterized by the following typical phases: 1. Orbital approach; 2. Rendez-vous; 3. Robotic arm(s) deployment; 4. Pre-grasping; 5. Grasping and post-grasping operations. This thesis project will focus on the last three. The manuscript is structured as follows: Chapter 1 presents the derivation of a multi-body system dynamics equations further developing them to reach their Kane's formulation; Chapter 2 investigates two different approaches (Particle Swarm Optimization and Machine Learning) dealing with a space manipulator deployment maneuver; Chapter 3 addresses the design of a combined Impedance+PD controller capable of accomplishing the pre-grasping phase goals and Chapter 4 is dedicated to the dynamic modeling of the closed-loop kinematic chain formed by the manipulator and the grasped target object and to the synthesis of a Jacobian Transpose+PD controller for a post-grasping docking maneuver. Finally, the concluding remarks summarize the overall thesis contribution

Robotic Assembly Using a Singularity-Free Orientation Representation Based on Quaternions

New robotic applications often require physical interaction between the robot and its environment. To this purpose, external sensors might be needed, as well as a suitable way to specify the tasks. One complication that might cause problems in the task execution is orientation representation singularities. In this paper quaternions are used as a singularity-free orientation representation within the constraint-based task specification framework. The approach is experimentally verified in a force controlled assembly task. The task chosen contains a redundant degree of freedom that is exploited using the constraint-based task specification framework