Study and Analysis of Design Optimization and Synthesis of Robotic ARM

A robot is a mechanical or virtual artificial agent, usually an electro-mechanical machine that is guided by a computer program or electronic circuitry. Robots can be autonomous or semi-autonomous. In this thesis, design optimization strategies and synthesis for robotic arm are studied. In the design process, novel optimization methods have been developed to reduce the mass of the whole robotic arm. The optimization of the robotic arm is conducted at three different levels, with the main objective to minimize the robot mass. At the first level, only the drive-train of the robotic arm is optimized. The design process of a robotic arm is decomposed into selection of components for the drive-train to reduce the weight At the second level, kinematic data is combined with the drive-train in the optimization. For this purpose, a dynamic model of the robot is required. Constraints are formulated on the motors, gearboxes and kinematic performance At the third level, a systematic optimization approach is developed, which contains design variables of structural dimensions, geometric dimensions and drive-train composes. Constraints are formulated on the stiffness and deformation. The stiffness and deformation of the arm are calculated through FEA simulation. The main objective of the thesis is to design optimization and synthesis analysis of robotic arm. The corresponding deflections, stresses and strains for that load will be find out by suing the method of finite element analysis

Eine rechnergestützte Methode zur Festlegung der Produktarchitektur mit integrierter Berücksichtigung von Funktion und Gestalt. A computer-aided method for defining the product architecture with consideration of function and geometry

Defining product architecture is the important decisions during product development. This work focuses on the determination of the product architecture using function und geometry information. A C&C-M, and the method will be presented. After a principle solution has been selected, the system is modeled with C&C-M elements then an analysis using DSM can be performed in parallel with a search algorithm. This helps designers to decide the architecture prior to the launch of embodiment design

Topologieoptimierung von Bauteilen in dynamischen und geregelten Systemen. Topology optimization of parts in dynamic and controlled systems

In der vorliegenden Arbeit wird ein neuer Prozess zur Optimierung von mechanischen Bauteilen in dynamischen und geregelten Systemen vorgestellt. Hierzu werden die Finite Elemente Methode, die Simulation von Mehrkörpersystemen und Regelungssystemen sowie die Topologieoptimierung genutzt. Durch die Integration dieser unterschiedlichen Analysemethoden können die Wechselwirkungen zwischen Bauteil, System und Regelung aktiv bei der Bauteilgestaltung einbezogen werden

Metodologia de desenvolvimento de um manipulador hidráulico para atuação na indústria

Este trabalho aborda o desenvolvimento de uma metodologia para a da determinação de parâmetros de projeto de uma classe de robôs industriais hidráulicos com atuadores lineares diretamente acoplados aos elos. Um robô típico desta classe pode ser dividido em três partes: a base, o braço e o punho, sendo que, no presente trabalho, é abordado o desenvolvimento do braço. São propostos métodos sistemáticos para a determinação das dimensões dos elos, dos cursos angulares das juntas, dos pontos de acoplamento dos atuadores, da estrutura principal dos elos, e para a sistematização do procedimento de especificação dos atuadores e unidades de potência hidráulica. Estes métodos dependem da predefinição por um projetista das necessidades técnicas das tarefas que o robô deve realizar, a partir dos quais os métodos então buscam a determinação dos parâmetros ótimos do braço para estas tarefas. Também é apresentada a cinemática direta, inversa, e a matriz Jacobiana, e é feito o equacionamento da dinâmica do braço em forma matricial, considerando a influência da inércia e peso dos atuadores, de modo a permitir a análise dos carregamentos e facilitar o controle. As equações propostas são verificadas com comparações com softwares comerciais e resultados disponíveis na literatura. Um programa computacional que implementa a metodologia deste trabalho foi desenvolvido e aplicado para determinar os parâmetros de dois braços propostos como estudo de casos. A metodologia se mostrou capaz de rapidamente especificar o braço adequado para cada caso, calculando as características de desempenho que deverão possuir se construídos. Estes dados podem ser aplicados para a construção de um robô hidráulico, ou para assistir o projetista a determinar se um robô hidráulico é adequado ou não para realizar as tarefas predefinidas.This work presents the development of a methodology for the determination of the design variables of a class of hydraulic industrial robots with linear actuators directly coupled to the links. A typical robot of this class can be divided in three parts: the base, the arm and the wrist, of which the development of the arm is tackled in this work. Systematic methods are proposed for the determination of the links’ dimensions, the joints’ angular strokes, the coupling points for the actuators, the main structure of the links, and for the systematization of the procedure used to specify the actuators and pumps. These methods depend on the technical specifications, predefined by the designer, that are required for the arm to be able to perform a given set of tasks, and then seek the optimum parameters for the arm. The direct and inverse kinematics are also presented, as well as the Jacobian matrix, and the dynamics of the arm are calculated in matrix form, taking into consideration the inertia and weight of the actuators, so as to allow the analysis of the structural loads and facilitate the control. The proposed equations are verified via comparisons with commercial software and results found in the literature. A computer program that implements the methodology of this work was developed and used to determine the parameters of two proposed arms as a case study. The program was able to quickly specify the configurations for the arm of each case, and also calculate the performance characteristics the arms should possess if built. This data can be used to build a hydraulic arm, or even to help the designer to determine if a hydraulic robot is ideal or not for the given set of tasks

Multibody dynamics 2015

This volume contains the full papers accepted for presentation at the ECCOMAS Thematic Conference on Multibody Dynamics 2015 held in the Barcelona School of Industrial Engineering, Universitat Politècnica de Catalunya, on June 29 - July 2, 2015. The ECCOMAS Thematic Conference on Multibody Dynamics is an international meeting held once every two years in a European country. Continuing the very successful series of past conferences that have been organized in Lisbon (2003), Madrid (2005), Milan (2007), Warsaw (2009), Brussels (2011) and Zagreb (2013); this edition will once again serve as a meeting point for the international researchers, scientists and experts from academia, research laboratories and industry working in the area of multibody dynamics. Applications are related to many fields of contemporary engineering, such as vehicle and railway systems, aeronautical and space vehicles, robotic manipulators, mechatronic and autonomous systems, smart structures, biomechanical systems and nanotechnologies. The topics of the conference include, but are not restricted to: Formulations and Numerical Methods, Efficient Methods and Real-Time Applications, Flexible Multibody Dynamics, Contact Dynamics and Constraints, Multiphysics and Coupled Problems, Control and Optimization, Software Development and Computer Technology, Aerospace and Maritime Applications, Biomechanics, Railroad Vehicle Dynamics, Road Vehicle Dynamics, Robotics, Benchmark Problems. The conference is organized by the Department of Mechanical Engineering of the Universitat Politècnica de Catalunya (UPC) in Barcelona. The organizers would like to thank the authors for submitting their contributions, the keynote lecturers for accepting the invitation and for the quality of their talks, the awards and scientific committees for their support to the organization of the conference, and finally the topic organizers for reviewing all extended abstracts and selecting the awards nominees.Postprint (published version