Low Profile Stretch Sensor for Soft Wearable Robotics

This paper presents a low profile stretch sensor for integration into soft structures, robots and wearables. The sensor mechanism uses a single piece of highly flexible and light weight optical fibre and is based on the notion that bending an optical fibre modulates the intensity of the light transmitted through the fibre, a technique often referred as macrobending light loss. In this arrangement, the optical fibre originates from sensor’s electronic unit, passes through a stretchable encasing structure in a macrobend pattern, and then loop back to the same unit resulting in a simplified electrical and optical design; the closed optical loop allows for no electronics at one end of the sensor making it safe for human robotics applications, and no optical interference with the external environment eliminating the need for complex conditioning circuitries. Of particular interest of the soft robotics community, the ability of this custom macrobend stretch sensor to flexibly adapt its configuration allows preserving the inherent softness and compliance of the robot which it is installed on. Our experimental results indicate that the optical fibre’s bending radius is the dominant design parameter for sufficiently complex patterns, a finding that can facilitate generalisation of the sensing methods across different scales. The measurement performance of the mechanism and its impact on the stiffness of the encasing structure is benchmarked against a custom calibration and testing system

Design of optical fiber sensors and interrogation schemes

[ES] Las fibras ópticas son dispositivos muy utilizados en el campo de las telecomunicaciones desde su descubrimiento. En las últimas décadas, las fibras ópticas comenzaron a utilizarse como sensores fotónicos. Los primeros trabajos se centraron en la medición de unas dimensiones físicas en un punto específico. Posteriormente, surgió la posibilidad de medir las propiedades de la fibra óptica en diferentes puntos a lo largo de la fibra. Este tipo de sensores se definen como sensores distribuidos. Los componentes optoelectrónicos fueron desarrollados e investigados para telecomunicaciones. Los avances en las telecomunicaciones hicieron posible el desarrollo de sistemas de interrogación para sensores de fibra óptica, creciendo en paralelo con los avances de las telecomunicaciones. Se desarrollaron sistemas de interrogación de fibra óptica que permiten el uso de una única fibra óptica monomodo estándar como sensor que puede monitorear decenas de miles de puntos de detección al mismo tiempo. Los métodos que extraen la información de detección de la señal reflejada en la fibra óptica son los más empleados debido a la facilidad de acceso al sensor y la flexibilidad de estos sistemas. Los más estudiados son la reflectometría en dominios de tiempo y frecuencia. La reflectometría óptica en el dominio del tiempo (OTDR) fue la primera técnica utilizada para detectar la posición de los fallos en las redes de comunica-ción de fibra óptica. El OTDR sensible a la fase hizo posible detectar la elongación y la temperatura en una posición específica. Paralelamente, los gratings de Bragg (FBG) se convirtieron en los dispositivos más utilizados para implementar sensores en fibra óptica discretos. Se desarrollaron técnicas de multiplexación para realizar la detección en múltiples puntos utilizando FGBs. La reflectometría realizada interrogando arrays de FBG débiles demuestra que mejora el rendimiento del sistema en comparación al uso de una fibra monomodo. Los sistemas de interrogatorio actuales tienen algunos inconvenientes. Algunos de ellos son velocidad de interrogatorio limitada, grandes dimensiones y alto costo. En esta tesis doctoral se desarrollaron nuevos sistemas de interrogación y sensores de fibra óptica para superar algunos de estos inconvenientes. Los sensores de fibra óptica de plástico demuestran ser una plataforma innovadora para desarrollar nuevos sensores y sistemas de interrogación de bajo costo y fáciles de implementar para fibras de plástico comerciales. Se investigó la reflectometría en el dominio del tiempo y las técnicas fotónicas de microondas para la interrogación de una matriz de rejillas débiles que permitieron simplificar el sistema de interrogación para la detección de temperatura y vibración.[CA] Les fibres òptiques són dispositius molt utilitzats en el camp de les telecomunica-cions des del seu descobriment. En les últimes dècades, les fibres òptiques van començar a utilitzar-se com a sensors fotònics. Els primers treballs es van centrar en el mesurament d'unes dimensions físiques en un punt específic. Posteriorment, va sorgir la possibilitat de mesurar les propietats de la fibra òptica en diferents punts al llarg de la fibra. Aquest tipus de sensors es defineixen com a sensors distribüits. Els components optoelectrònics van ser desenvolupats i investigats per a telecomunicacions. Els avanços en les telecomunicacions van fer possi-ble el desenvolupament de sistemes d'interrogació per a sensors de fibra òptica, creixent en paral·lel amb els avanços de les telecomunicacions. Es van desenvolupar sistemes d'interrogació de fibra òptica que permeten l'ús d'una única fibra òptica monomodo estàndard com a sensor que pot monitorar desenes de milers de punts de detecció al mateix temps. Els mètodes que extreuen la informació de detecció del senyal reflectit en la fibra òptica són els més utilitzats a causa de la facilitat d'accés al sensor i la flexibilitat d'aquests sistemes. Els més estudiats són la reflectometría en dominis de temps i freqüència. La reflectometría òptica en el domini del temps (OTDR) va ser la primera tècnica utilitzada per a detectar la posició de les fallades en les xarxes de comunicació de fibra òptica. El OTDR sensible a la fase va fer possible detectar l'elongació i la temperatura en una posició específica. Paral·lelament, els gratings de Bragg (FBG) es van convertir en els dispositius més utilitzats per a implementar sensors en fibra òptica discrets. Es van desenvolupar tècniques de multiplexació per a realitzar la detecció en múltiples punts utilitzant FGBs. La reflectometría realitzada interrogant arrays de FBG febles demostra que millora el rendiment del sistema en comparació a l'ús d'una fibra monomodo. Els sistemes d'interrogatori actuals tenen alguns inconvenients. Alguns d'ells són velocitat d'interrogatori limitada, voluminositat i alt cost. En aquesta tesi doctoral es van desenvolupar nous sistemes d'interrogació i sensors de fibra òptica per a superar alguns d'aquests inconvenients. Els sensors de fibra òptica de plàstic demostren ser una plataforma innovadora per a desenvolupar nous sensors i siste-mes d'interrogació de baix cost i fàcils d'implementar per a fibres de plàstic comercials. Es va investigar la reflectometría en el domini del temps i les tècniques fotòniques de microones per a la interrogació d'una matriu de reixetes febles que van permetre simplificar el sistema d'interrogació per a la detecció de temperatura i vibració.[EN] Optical fibers are devices largely used in telecommunication field since their discovery. In the last decades, optical fibers started to be used as photonic sensors. The first works were focused on the measurement of physical dimensions to a specific point. Afterward, emerged the possibility to measure the optical fiber properties at different locations along the fiber. These kinds of sensors are defined as distributed sensors. The optoelectronic components were developed and investigated for telecommunications. The progress in telecommunication made possible the development of optical fiber sensors interrogation systems, growing in parallel with the advances of telecommunications. Optical fiber interrogation systems were developed to use a single standard monomode optical fiber as a sensor that can monitor tens of thousands of sensing points at the same time. The methods that extract the sensing information from the backscattered signal in the optical fiber are widely employed because of the easiness of access to the sensor element and the flexibility of these systems. The most studied are the reflectometry in time and frequency domains. The optical time domain reflectometry (OTDR) was the first technique used to detect the position of the failures in the optical fiber communication networks. Using phase sensitive OTDR it is possible to sense strain and temperature at a specific position. In parallel, fiber Bragg gratings (FBGs) became the most widely used devices to implement discrete optical fiber sensors. Multiplexing techniques were developed to perform multi points sensing using these gratings. The reflectometry performed interrogating weak FBGs arrays demonstrate to improve the performance of the system employing a single mode fiber. The interrogation systems nowadays have some drawbacks. Some of them are limited speed of interrogation, bulkiness, and high cost. New interrogation systems and optical fiber sensors were developed in this doctoral thesis to overcome some of these drawbacks. Plastic optical fiber sensors demonstrate to be an innovative platform to develop both new sensors and low cost, easy to implement interrogation systems for commercial plastic fibers. Reflectometry in time domain and microwave photonic techniques were investigated for the interrogation of weak gratings array allowed to simplify the interrogation system for the sensing of temperature and vibration.I would like to greatly thank the European Union’s Horizon 2020 Research and Innovation Program that funded the research described in this thesis under the Marie Sklodowska-Curie Action Grant Agreement 722509.Sartiano, D. (2021). Design of optical fiber sensors and interrogation schemes [Tesis doctoral]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/161357TESI

Smart facemask for wireless CO2 monitoring

This study was funded by Spanish MCIN/AEI/10.13039/501100011033/ (Projects PID2019-103938RB-I00 and ECQ2018-004937-P) and Junta de Andalucía (Projects B-FQM-243-UGR18, P18-RT-2961 and postdoctoral grant of PE DOC_00520). The projects were partially supported by European Regional Development Funds (ERDF).Source codes for microcontroller firmware (developed with MPLAB X IDE v5.45) and AndroidTM smartphone application (SmartMask v1.0) are available at an open-access repository (URI: http://hdl.handle.net/10481/71668) under a Creative Commons license.The use of facemasks by the general population is recommended worldwide to prevent the spread of SARS-CoV-2. Despite the evidence in favour of facemasks to reduce community transmission, there is also agreement on the potential adverse effects of their prolonged usage, mainly caused by CO2 rebreathing. Herein we report the development of a sensing platform for gaseous CO2 real-time determination inside FFP2 facemasks. The system con- sists of an opto-chemical sensor combined with a flexible, battery-less, near-field-enabled tag with resolution and limit of detection of 103 and 140 ppm respectively, and sensor lifetime of 8 h, which is comparable with recommended FFP2 facemask usage times. We include a custom smartphone application for wireless powering, data processing, alert management, results displaying and sharing. Through performance tests during daily activity and exercise monitoring, we demonstrate its utility for non-invasive, wearable health assessment and its potential applicability for preclinical research and diagnostics.B-FQM-243-UGR18 Consejeria de Economia, Innovacion, Ciencia y Empleo, Junta de Andalucia (Ministry of Economy, Innovation, Science and Employment, Government of Andalucia)P18-RT-2961 Consejeria de Economia, Innovacion, Ciencia y Empleo, Junta de Andalucia (Ministry of Economy, Innovation, Science and Employment, Government of Andalucia)DOC_00520 Consejeria de Economia, Innovacion, Ciencia y Empleo, Junta de Andalucia (Ministry of Economy, Innovation, Science and Employment, Government of Andalucia

Femtosecond Laser Micromachining of Advanced Fiber Optic Sensors and Devices

Research and development in photonic micro/nano structures functioned as sensors and devices have experienced significant growth in recent years, fueled by their broad applications in the fields of physical, chemical and biological quantities. Compared with conventional sensors with bulky assemblies, recent process in femtosecond (fs) laser three-dimensional (3D) micro- and even nano-scale micromachining technique has been proven an effective and flexible way for one-step fabrication of assembly-free micro devices and structures in various transparent materials, such as fused silica and single crystal sapphire materials. When used for fabrication, fs laser has many unique characteristics, such as negligible cracks, minimal heat-affected-zone, low recast, high precision, and the capability of embedded 3D fabrication, compared with conventional long pulse lasers. The merits of this advanced manufacturing technique enable the unique opportunity to fabricate integrated sensors with improved robustness, enriched functionality, enhanced intelligence, and unprecedented performance. Recently, fiber optic sensors have been widely used for energy, defense, environmental, biomedical and industry sensing applications. In addition to the well-known advantages of miniaturized in size, high sensitivity, simple to fabricate, immunity to electromagnetic interference (EMI) and resistance to corrosion, all-optical fiber sensors are becoming more and more desirable when designed with characteristics of assembly free and operation in the reflection configuration. In particular, all-optical fiber sensor is a good candidate to address the monitoring needs within extreme environment conditions, such as high temperature, high pressure, toxic/corrosive/erosive atmosphere, and large strain/stress. In addition, assembly-free, advanced fiber optic sensors and devices are also needed in optofluidic systems for chemical/biomedical sensing applications and polarization manipulation in optical systems. Different fs laser micromachining techniques were investigated for different purposes, such as fs laser direct ablating, fs laser irradiation with chemical etching (FLICE) and laser induced stresses. A series of high performance assembly-free, all-optical fiber sensor probes operated in a reflection configuration were proposed and fabricated. Meanwhile, several significant sensing measurements (e.g., high temperature, high pressure, refractive index variation, and molecule identification) of the proposed sensors were demonstrated in this dissertation as well. In addition to the probe based fiber optic sensors, stress induced birefringence was also created in the commercial optical fibers using fs laser induced stresses technique, resulting in several advanced polarization dependent devices, including a fiber inline quarter waveplate and a fiber inline polarizer based on the long period fiber grating (LPFG) structure

Advanced photonic sensors for industrial applications

380 p.En esta tesis se han desarrollado diversos sensores basados en fibra óptica cuya finalidad es ofrecer una alternativa o solución a las necesidades particulares de la industria. En este contexto, las fibras ópticas y la fotónica en general son especialmente atractivas gracias a características intrínsecas que poseen, como su pequeño tamaño y alta sensibilidad, por ejemplo, lo que ha aumentado el interés por parte del sector industrial en esta tecnología.En la primera parte de la tesis, se describe el proceso llevado a cabo para el diseño y fabricación de sensores ópticos para la medida sin contacto del parámetro llamado Tip Clearance (TC) en motores aeronáuticos. El TC consiste en medir la distancia (del orden de micrómetros) entre los álabes que están girando a altas revoluciones y la carcasa del motor, y, por tanto, es un parámetro de suma importancia para la industria aeronáutica tanto a nivel de seguridad como de eficiencia del motor. Dichos sensores fueron puestos a pruebas en el túnel de viento del Centro de Tecnologías Aeronáutcas (Zamudio, Bizkaia) con buenos resultados.En la segunda parte de la tesis se han diseñado y fabricado sensores basados en fibra multinúcleo particularizados específicamente para la medida de diversos parámetros como la temperatura,vibraciones, curvatura, bending, etc. que son de interés para la industria. Dichos sensores mostraron una alta sensibilidad, lo que unido a su simplicidad y pequeño tamaño los convierte en una alternativa interesante tanto para su integración en cadenas de producción como para su uso en test de validación

Distributed Fiber Ultrasonic Sensor and Pattern Recognition Analytics

Ultrasound interrogation and structural health monitoring technologies have found a wide array of applications in the health care, aerospace, automobile, and energy sectors. To achieve high spatial resolution, large array electrical transducers have been used in these applications to harness sufficient data for both monitoring and diagnoses. Electronic-based sensors have been the standard technology for ultrasonic detection, which are often expensive and cumbersome for use in large scale deployments. Fiber optical sensors have advantageous characteristics of smaller cross-sectional area, humidity-resistance, immunity to electromagnetic interference, as well as compatibility with telemetry and telecommunications applications, which make them attractive alternatives for use as ultrasonic sensors. A unique trait of fiber sensors is its ability to perform distributed acoustic measurements to achieve high spatial resolution detection using a single fiber. Using ultrafast laser direct-writing techniques, nano-reflectors can be induced inside fiber cores to drastically improve the signal-to-noise ratio of distributed fiber sensors. This dissertation explores the applications of laser-fabricated nano-reflectors in optical fiber cores for both multi-point intrinsic Fabry–Perot (FP) interferometer sensors and a distributed phase-sensitive optical time-domain reflectometry (φ-OTDR) to be used in ultrasound detection. Multi-point intrinsic FP interferometer was based on swept-frequency interferometry with optoelectronic phase-locked loop that interrogated cascaded FP cavities to obtain ultrasound patterns. The ultrasound was demodulated through reassigned short time Fourier transform incorporating with maximum-energy ridges tracking. With tens of centimeters cavity length, this approach achieved 20kHz ultrasound detection that was finesse-insensitive, noise-free, high-sensitivity and multiplex-scalability. The use of φ-OTDR with enhanced Rayleigh backscattering compensated the deficiencies of low inherent signal-to-noise ratio (SNR). The dynamic strain between two adjacent nano-reflectors was extracted by using 3×3 coupler demodulation within Michelson interferometer. With an improvement of over 35 dB SNR, this was adequate for the recognition of the subtle differences in signals, such as footstep of human locomotion and abnormal acoustic echoes from pipeline corrosion. With the help of artificial intelligence in pattern recognition, high accuracy of events’ identification can be achieved in perimeter security and structural health monitoring, with further potential that can be harnessed using unsurprised learning

3D Micromachining of Optical Devices on Transparent Material by Ultrafast Laser

Ultrafast lasers, also referred to as ultrashort pulse lasers, have played an important role in the development of next generation manufacturing technologies in recent years. Their broad range of applications has been investigated in the field of microstructure processing for the biomedical, optical, and many other laboratory and industrial fields. Ultrafast laser machining has numerous unique advantages, including high precision, a small heat affected area, high peak intensity, 3D direct-writing, and other flexible capabilities When integrated with optical delivery, motion devices and control systems, one-step fabrication of assemble-free micro-devices can be realized. In particular, ultrafast lasers enable the creation of various three-dimensional, laser-induced modifications using an extremely high peak intensity over a short time frame, producing precise ablation of material and a small heat affected area in transparent materials. In contrast, lasers with longer pulse durations are based on a thermal effect, which results in significant melting in the heat affected area. In general, ultrafast laser micromachining can be used either to subtract material from or to change the material properties of both absorptive and transparent substances. Recently, integrated micro-devices including optical fiber sensors, microfluidic devices, and lab-on-chips (LOC) have gained worldwide recognition because of their unique characteristics. These micro-devices have been widely used for a broad range of applications, from fundamental research to industry. The development of integrated glass micro-devices introduced new possibilities for biomedical, environmental, civil and other industries and research areas. Of these devices, optical fiber sensors are recognized for their small size, accuracy, resistance to corrosion, fast response and high integration. They have demonstrated their excellent performance in sensing temperature, strain, refractive index and many other physical quantities. In addition to the all-in-fiber device, the LOC is another attractive candidate for use in micro-electro-mechanical systems (MEMS) because it includes several laboratory functions on a single integrated circuit. LOCs provide such advantages as low fluid volume consumption, improved analysis and response times due to short diffusion distances, and better process control, all of which are specific to their application. Combining ultrafast laser micromachining techniques with integrated micro-devices has resulted in research on a variety of fabrication methods targeted for particular purposes. In this dissertation, the direct creation of three-dimensional (3D) structures using an ultra-fast laser was investigated for use in optical devices. This research was motivated by the desire to understand more fully the relationship among laser parameters, material properties and 3D optical structures. Various all-in-fiber sensors in conjunction with femtosecond laser ablation and irradiation were investigated based on magnetic field, temperature and strain application. An incoherent optical carrier based microwave interferometry technique was used for in-situ weak reflector fabrication and a picosecond laser micromachining technique was introduced for developing LOCs with unlimited utilization potential

Advanced photonic sensors for industrial applications

380 p.En esta tesis se han desarrollado diversos sensores basados en fibra óptica cuya finalidad es ofrecer una alternativa o solución a las necesidades particulares de la industria. En este contexto, las fibras ópticas y la fotónica en general son especialmente atractivas gracias a características intrínsecas que poseen, como su pequeño tamaño y alta sensibilidad, por ejemplo, lo que ha aumentado el interés por parte del sector industrial en esta tecnología.En la primera parte de la tesis, se describe el proceso llevado a cabo para el diseño y fabricación de sensores ópticos para la medida sin contacto del parámetro llamado Tip Clearance (TC) en motores aeronáuticos. El TC consiste en medir la distancia (del orden de micrómetros) entre los álabes que están girando a altas revoluciones y la carcasa del motor, y, por tanto, es un parámetro de suma importancia para la industria aeronáutica tanto a nivel de seguridad como de eficiencia del motor. Dichos sensores fueron puestos a pruebas en el túnel de viento del Centro de Tecnologías Aeronáutcas (Zamudio, Bizkaia) con buenos resultados.En la segunda parte de la tesis se han diseñado y fabricado sensores basados en fibra multinúcleo particularizados específicamente para la medida de diversos parámetros como la temperatura,vibraciones, curvatura, bending, etc. que son de interés para la industria. Dichos sensores mostraron una alta sensibilidad, lo que unido a su simplicidad y pequeño tamaño los convierte en una alternativa interesante tanto para su integración en cadenas de producción como para su uso en test de validación