Performance evaluation of the Hilbert–Huang transform for respiratory sound analysis and its application to continuous adventitious sound characterization

© 2016. This manuscript version is made available under the CC-BY-NC-ND 4.0 license http://creativecommons.org/licenses/by-nc-nd/4.0/The use of the Hilbert–Huang transform in the analysis of biomedical signals has increased during the past few years, but its use for respiratory sound (RS) analysis is still limited. The technique includes two steps: empirical mode decomposition (EMD) and instantaneous frequency (IF) estimation. Although the mode mixing (MM) problem of EMD has been widely discussed, this technique continues to be used in many RS analysis algorithms. In this study, we analyzed the MM effect in RS signals recorded from 30 asthmatic patients, and studied the performance of ensemble EMD (EEMD) and noise-assisted multivariate EMD (NA-MEMD) as means for preventing this effect. We propose quantitative parameters for measuring the size, reduction of MM, and residual noise level of each method. These parameters showed that EEMD is a good solution for MM, thus outperforming NA-MEMD. After testing different IF estimators, we propose Kay¿s method to calculate an EEMD-Kay-based Hilbert spectrum that offers high energy concentrations and high time and high frequency resolutions. We also propose an algorithm for the automatic characterization of continuous adventitious sounds (CAS). The tests performed showed that the proposed EEMD-Kay-based Hilbert spectrum makes it possible to determine CAS more precisely than other conventional time-frequency techniques.Postprint (author's final draft

Development of new fault detection methods for rotating machines (roller bearings)

Abstract Early fault diagnosis of roller bearings is extremely important for rotating machines, especially for high speed, automatic and precise machines. Many research efforts have been focused on fault diagnosis and detection of roller bearings, since they constitute one the most important elements of rotating machinery. In this study a combination method is proposed for early damage detection of roller bearing. Wavelet packet transform (WPT) is applied to the collected data for denoising and the resulting clean data are break-down into some elementary components called Intrinsic mode functions (IMFs) using Ensemble empirical mode decomposition (EEMD) method. The normalized energy of three first IMFs are used as input for Support vector machine (SVM) to recognize whether signals are sorting out from healthy or faulty bearings. Then, since there is no robust guide to determine amplitude of added noise in EEMD technique, a new Performance improved EEMD (PIEEMD) is proposed to determine the appropriate value of added noise. A novel feature extraction method is also proposed for detecting small size defect using Teager-Kaiser energy operator (TKEO). TKEO is applied to IMFs obtained to create new feature vectors as input data for one-class SVM. The results of applying the method to acceleration signals collected from an experimental bearing test rig demonstrated that the method can be successfully used for early damage detection of roller bearings. Most of the diagnostic methods that have been developed up to now can be applied for the case stationary working conditions only (constant speed and load). However, bearings often work at time-varying conditions such as wind turbine supporting bearings, mining excavator bearings, vehicles, robots and all processes with run-up and run-down transients. Damage identification for bearings working under non-stationary operating conditions, especially for early/small defects, requires the use of appropriate techniques, which are generally different from those used for the case of stationary conditions, in order to extract fault-sensitive features which are at the same time insensitive to operational condition variations. Some methods have been proposed for damage detection of bearings working under time-varying speed conditions. However, their application might increase the instrumentation cost because of providing a phase reference signal. Furthermore, some methods such as order tracking methods still can be applied when the speed variation is limited. In this study, a novel combined method based on cointegration is proposed for the development of fault features which are sensitive to the presence of defects while in the same time they are insensitive to changes in the operational conditions. It does not require any additional measurements and can identify defects even for considerable speed variations. The signals acquired during run-up condition are decomposed into IMFs using the performance improved EEMD method. Then, the cointegration method is applied to the intrinsic mode functions to extract stationary residuals. The feature vectors are created by applying the Teager-Kaiser energy operator to the obtained stationary residuals. Finally, the feature vectors of the healthy bearing signals are utilized to construct a separating hyperplane using one-class support vector machine. Eventually the proposed method was applied to vibration signals measured on an experimental bearing test rig. The results verified that the method can successfully distinguish between healthy and faulty bearings even if the shaft speed changes dramatically

Sensor Signal and Information Processing II

In the current age of information explosion, newly invented technological sensors and software are now tightly integrated with our everyday lives. Many sensor processing algorithms have incorporated some forms of computational intelligence as part of their core framework in problem solving. These algorithms have the capacity to generalize and discover knowledge for themselves and learn new information whenever unseen data are captured. The primary aim of sensor processing is to develop techniques to interpret, understand, and act on information contained in the data. The interest of this book is in developing intelligent signal processing in order to pave the way for smart sensors. This involves mathematical advancement of nonlinear signal processing theory and its applications that extend far beyond traditional techniques. It bridges the boundary between theory and application, developing novel theoretically inspired methodologies targeting both longstanding and emergent signal processing applications. The topic ranges from phishing detection to integration of terrestrial laser scanning, and from fault diagnosis to bio-inspiring filtering. The book will appeal to established practitioners, along with researchers and students in the emerging field of smart sensors processing

Optimisation of vibration monitoring nodes in wireless sensor networks

This PhD research focuses on developing a wireless vibration condition monitoring (CM) node which allows an optimal implementation of advanced signal processing algorithms. Obviously, such a node should meet additional yet practical requirements including high robustness and low investments in achieving predictive maintenance. There are a number of wireless protocols which can be utilised to establish a wireless sensor network (WSN). Protocols like WiFi HaLow, Bluetooth low energy (BLE), ZigBee and Thread are more suitable for long-term non-critical CM battery powered nodes as they provide inherent merits like low cost, self-organising network, and low power consumption. WirelessHART and ISA100.11a provide more reliable and robust performance but their solutions are usually more expensive, thus they are more suitable for strict industrial control applications. Distributed computation can utilise the limited bandwidth of wireless network and battery life of sensor nodes more wisely. Hence it is becoming increasingly popular in wireless CM with the fast development of electronics and wireless technologies in recent years. Therefore, distributed computation is the primary focus of this research in order to develop an advanced sensor node for realising wireless networks which allow high-performance CM at minimal network traffic and economic cost. On this basis, a ZigBee-based vibration monitoring node is designed for the evaluation of embedding signal processing algorithms. A state-of-the-art Cortex-M4F processor is employed as the core processor on the wireless sensor node, which has been optimised for implementing complex signal processing algorithms at low power consumption. Meanwhile, an envelope analysis is focused on as the main intelligent technique embedded on the node due to the envelope analysis being the most effective and general method to characterise impulsive and modulating signatures. Such signatures can commonly be found on faulty signals generated by key machinery components, such as bearings, gears, turbines, and valves. Through a preliminary optimisation in implementing envelope analysis based on fast Fourier transform (FFT), an envelope spectrum of 2048 points is successfully achieved on a processor with a memory usage of 32 kB. Experimental results show that the simulated bearing faults can be clearly identified from the calculated envelope spectrum. Meanwhile, the data throughput requirement is reduced by more than 95% in comparison with the raw data transmission. To optimise the performance of the vibration monitoring node, three main techniques have been developed and validated: 1) A new data processing scheme is developed by combining three subsequent processing techniques: down-sampling, data frame overlapping and cascading. On this basis, a frequency resolution of 0.61 Hz in the envelope spectrum is achieved on the same processor. 2) The optimal band-pass filter for envelope analysis is selected by a scheme, in which the complicated fast kurtogram is implemented on the host computer for selecting optimal band-pass filter and real-time envelope analysis on the wireless sensor for extracting bearing fault features. Moreover, a frequency band of 16 kHz is analysed, which allows features to be extracted in a wide frequency band, covering a wide category of industrial applications. 3) Two new analysis methods: short-time RMS and spectral correlation algorithms are proposed for bearing fault diagnosis. They can significantly reduce the CPU usage, being over two times less and consequently much lower power consumptio

Electrostatic Sensors – Their Principles and Applications

Over the past three decades electrostatic sensors have been proposed, developed and utilised for the continuous monitoring and measurement of a range of industrial processes, mechanical systems and clinical environments. Electrostatic sensors enjoy simplicity in structure, cost-effectiveness and suitability for a wide range of installation conditions. They either provide unique solutions to some measurement challenges or offer more cost-effective options to the more established sensors such as those based on acoustic, capacitive, optical and electromagnetic principles. The established or potential applications of electrostatic sensors appear wide ranging, but the underlining sensing principle and resultant system characteristics are very similar. This paper presents a comprehensive review of the electrostatic sensors and sensing systems that have been developed for the measurement and monitoring of a range of process variables and conditions. These include the flow measurement of pneumatically conveyed solids, measurement of particulate emissions, monitoring of fluidised beds, on-line particle sizing, burner flame monitoring, speed and radial vibration measurement of mechanical systems, and condition monitoring of power transmission belts, mechanical wear, and human activities. The fundamental sensing principles together with the advantages and limitations of electrostatic sensors for a given area of applications are also introduced. The technology readiness level for each area of applications is identified and commented. Trends and future development of electrostatic sensors, their signal conditioning electronics, signal processing methods as well as possible new applications are also discussed

Computing Intelligence Technique and Multiresolution Data Processing for Condition Monitoring

Condition monitoring (CM) of rotary machines has gained increasing importance and extensive research in recent years. Due to the rapid growth of data volume, automated data processing is necessary in order to deal with massive data efficiently to produce timely and accurate diagnostic results. Artificial intelligence (AI) and adaptive data processing approaches can be promising solutions to the challenge of large data volume. Unfortunately, the majority of AI-based techniques in CM have been developed for only the post-processing (classification) stage, whereas the critical tasks including feature extraction and selection are still manually processed, which often require considerable time and efforts but also yield a performance depending on prior knowledge and diagnostic expertise. To achieve an automatic data processing, the research of this PhD project provides an integrated framework with two main approaches. Firstly, it focuses on extending AI techniques in all phases, including feature extraction by applying Componential Coding Neural Network (CCNN) which has been found to have unique properties of being trained through unsupervised learning, capable of dealing with raw datasets, translation invariance and high computational efficiency. These advantages of CCNN make it particularly suitable for automated analyzing of the vibration data arisen from typical machine components such as the rolling element bearings which exhibit periodic phenomena with high non-stationary and strong noise contamination. Then, once an anomaly is detected, a further analysis technique to identify the fault is proposed using a multiresolution data analysis approach based on Double-Density Discrete Wavelet Transform (DD-DWT) which was grounded on over-sampled filter banks with smooth tight frames. This makes it nearly shift-invariant which is important for extracting non-stationary periodical peaks. Also, in order to denoise and enhance the diagnostic features, a novel level-dependant adaptive thresholding method based on harmonic to signal ratio (HSR) is developed and implemented on the selected wavelet coefficients. This method has been developed to be a semi-automated (adaptive) approach to facilitate the process of fault diagnosis. The developed framework has been evaluated using both simulated and measured datasets from typical healthy and defective tapered roller bearings which are critical parts of all rotating machines. The results have demonstrated that the CCNN is a robust technique for early fault detection, and also showed that adaptive DD-DWT is a robust technique for diagnosing the faults induced to test bearings. The developed framework has achieved multi-objectives of high detection sensitivity, reliable diagnosis and minimized computing complexity

30th International Conference on Condition Monitoring and Diagnostic Engineering Management (COMADEM 2017)

Proceedings of COMADEM 201